Aspire Help

• Reference Manual
• User Guide

Version 9

Disclaimer

All CNC machines (routing, engraving, and milling) are potentially dangerous and because Vectric Ltd. has no control over how the software described in this manual might be used, Vectric Ltd. or any associated Resellers cannot accept responsibility for any loss or damage to the work piece, machine or any individual, howsoever caused by misusing the software. Extreme care should always be taken and the output from the software thoroughly checked before sending it to a CNC machine.

The information in this manual may be subject to change without any prior notice. The software described in this manual is supplied under the terms and conditions of the software license agreement and may only be used in accordance with the terms of this agreement.

Vectric Ltd.
Web: www.vectric.com
Email: info@vectric.com
Phone: +44 (0) 1527 850 323
Fax: +44 (0) 1527 850 323

Aspire Reference Manual

☆ What's New ☆
Introduction Job Setup Options 2D Drawing 3D Modeling Toolpaths Shortcut Keys	Main Menu View Controls View Toolbar Right Mouse Click menus Snapping Gadgets VTransfer

Click on the region of the interface you are interested in:

Introduction

This manual is designed to provide a comprehensive description of all the functions, tools, menus and icons available within the Aspire software package.

Access this document from Aspire's Help Menu ► Help Contents or from the Aspire folder in the program section of your Windows Start menu.

At the bottom of the page you will see an area with View All Help. This will download all the Help Documentation as a single web page which is useful for searching or if you need to create a paper copy of the documentation.

User Guides, tutorial and training

Please note that this document is a Reference Manual. If you require more guidance, or are still learning how to use Aspire, please ensure that you view the Getting Started Video Tutorials in the Aspire Video Tutorial Browser when starting the software, or go to the User Manual section.

Aspire also includes an extensive selection of video tutorials, which are accessible from the Tutorial Video Browser link when application first starts. These tutorials cover every aspect of Aspire's functionality and range in complexity from a beginner's overview, to advanced features and principles. They are intended to be extremely accessible by level of experience or topic and use real-world examples throughout. Videos can be watched online, or installed locally.

We welcome any comments on this manual or the other training material, please email support@vectric.com with your feedback.

License Dialog

The License Dialog is used to set the details you need to activate the software. This dialog can also be used to activate optional modules. The page that initially appears will give you the option to set your license details either automatically from your V&Co account or manually.

The 'Online Method' section below covers the process to follow if Online is selected.

The 'Manual Method' section below shows the process to follow if you wish to type in your license details manually or do not have an Internet connection available.

Online Method

This method will allow you to retrieve your details automatically from your V&Co account. To use this select 'Online' and then click Next > on the form. The online section of the form will then be displayed.

Pressing Login... on this dialog will launch a web browser which will take you to the V&Co login page if authentication is required.

After logging in here with your V&Co account details another page may appear asking for permission for Aspire to access your license details.

This page will only appear if you have not already granted access. If this appears you should select 'Allow' to enable Aspire to retrieve your license details automatically.

At this point Aspire should be being displayed and the dialog should be automatically populated with any licenses available on your account.

You can select any of the product licenses available and information on the type of license will be displayed in the status area. Once the license and any modules have been selected by clicking on them Next > can be pressed to activate these and proceed to the summary page.

This page displays the selected license and module details. If you are changing current license details or adding a module a restart will be required for these to fully take effect. In this case a check box will appear allowing you to restart automatically. If this is checked then when you press Finish Aspire will automatically be restarted to apply the license changes. If you do not select this option the license changes take effect the next time Aspire is restarted.

Manual Method

The manual method allows entry of license details without requiring an Internet connection. Selecting 'Manual' and clicking Next > will cause the manual entry form to be displayed.

The 'Registered User Name' from your license information should be entered into the 'Licensed To' area of the form and the license code can either be copied and pasted into the middle row of the dialog or manually typed into the lower section if 'Enter license code manually' is selected. The Next > button will become available when a code of the expected length has been entered.

If the product is already licensed then a module code can be entered at this stage instead of the product code. If you wish to manually activate both a product and module code the product code should be added here and there will be an opportunity to add the module code later. Pressing Next > will set the license and display the summary screen.

The summary screen shows the current licensed user and has an Add Module button to allow additional modules to be added. Pressing this button will display the manual entry form again and allow the module details to be entered.

If the licensed user is changed or a new module is added a restart will be required for these to take full effect. In this case a check box will appear allowing you to restart automatically. If this is checked then when you press the finish button the program will automatically be restarted to apply the license changes. If you do not select this option the license changes take effect the next time the program is restarted.

View Controls

Your project is represented using 2D and 3D workspaces, each viewed via independent windows called the 2D View and 3D View, respectively. This division usefully maps to the typical workflow in which you will initially focus on the 2D design and layout of your project before moving to the 3D stage of modeling, toolpathing and previewing your finished part.

You can switch between the views using the tabs at the top of each window. In addition the shortcut-keys F2 and F3 will toggle the display between the two windows.

It is sometimes useful to see both the 2D and 3D representations at the same time. The Page Up and Page Down keys will arrange the 2 views either horizontally or vertically so you can see both workspaces simultaneously. To return to the tabbed display, simply click on the standard Windows Maximize button in the top right corner of either view window.

Many of the controls for manipulating the view in your project are similar in both 2D and 3D.

From within each view you can also directly interact with the objects that make up your job using the Object Selection Tools.

2D View Controls

See also the Rulers, Guides and Snap Grid section.

	Pan	Click and hold the Left mouse button and drag the mouse about to Pan - Esc to cancel mode Shortcut: Click and drag the Middle mouse button or if using a 2 button mouse, Hold Ctrl + drag with Right Mouse button.
	Zoom Interactive	Mouse with Middle Wheel - Scroll wheel in / out Mouse without Middle Wheel - Hold Shift + Push / Pull with Right Mouse button.
	Zoom Box	Click top left corner, hold mouse down and drag to bottom right corner and release. Clicking the left mouse button will zoom in, Shift + click will zoom out.
	Zoom Extents	Zooms to show material limits in the 2D window
	Zoom Selected	With objects selected Zooms to the bounding box of the selection

3D View Controls

	3D Twiddle	Click and drag Left mouse button in the 3D window
	Zoom	Right mouse button - Push / Pull Mouse with Middle Wheel - Rotate wheel
	Pan	Click and drag Right mouse button and hold Ctrl. Click and drag Right and Left mouse button Click Middle mouse button
	Zoom to Fit	Zooms the whole 3D part to fit within the current 3D View window
	Isometric View	Shows the model in a 3D isometric view in the 3D window
	Plan View (Down Z)	Shows the top view of the model in the 3D View looking down the Z axis. Press Shift to show the bottom.
	Side View (Along X)	Shows the side view of the model in the 3D View looking along the X axis. Press Shift to show the opposite side.
	Side View (Along Y)	Shows the side view of the model in the 3D View looking along the Y axis. Press Shift to show the opposite side.
	Rotate around model (Rotary)	Rotate clockwise / anti-clockwise around the model (Available only in a Rotary project with Wrapped View on).

The View Toolbar

Above the view window is a handy toolbar that allows easier access to common tools. With the ability to create a double sided project you have easy access to switch between the Top and Bottom Sides of your project. The Layers Drop down bar has now moved from the drawing tab to the View Toolbar, making it accessible at all times. The other icons displayed in order of left to right are as follows:

Snapping Toggle Options

• Snap to geometry
• Smart Snapping
• Snap to Grid

View Controls

• Toggle Pan / Twiddle View
• Zoom to box
• Zoom to drawing
• Zoom to selection

Toolpath Drawing Toggle

• Toggle 2D Toolpath Drawing
• Toggle solid 2D Toolpath Drawing

3D Drawing

• Toggle drawing of material block

Two-Sided Machining

When you are working on a two-sided job additional icons will appear on the View Toolbar. On the left you will see an icon indicating whether the job you are working on will be flipped horizontally or vertically. This is important because the software will automatically mirror your toolpaths and geometry around different axes depending on this setting. To maintain the correct alignment of your toolpaths you must physically turn the material on your CNC machine in the same direction as you have specified during the design process.

• Turn horizontally from left to right.
• Turn vertically, end over end.

The next button indicates which side you are currently working on. It is a toggle button that can be clicked. Clicking this button swaps the active side of your job.

• Top side is active, all operations will apply to the Top side.
• Bottom side is active, all operations will apply to the Bottom side.

The final additional tool for two-sided job is on the right hand side of the View Toolbar and it allows you to toggle the 3D composite relief to show either the currently active side or your model only, or both sides of your model as a single solid block.

• Toggle Two-Sided View

Rotary Machining

When you are working on a rotary job an additional icon will appear. This button allows you to toggle the 3D view between wrapped display mode and flat display mode.

• Toggle Wrapped 3D view.

The Drawing Tab

Aspire includes drawing and editing tools that allow designs to be created and modified, which can ultimately be used directly for toolpath creation or as part of the 3D Modeling creation.

Commands for vector creation and editing are very easy to use and multiple design elements can also be drawn or imported, scaled, positioned and interactively edited to make a new design.

Text can also be created using any TrueType or OpenType fonts installed on your computer, or the single stroke engraving fonts supplied with the software.

File Operations

Click on an icon to learn more about it:

File Operations

New, Open and Save

Create a New File	This option opens the Job Setup form, which is used to create a new blank job of the specified dimensions and type. The relative origins for X0, Y0 and Z0 are also specified at this point, and the measurement units can be set in either inches or metric. The Modeling Resolution and default 3D shading color/material can also be set at this stage.
Open a File	This option opens the File Open dialog window, allowing Aspire files (CRV) and importable 2D vector files to be selected and opened.
Save a File	This option opens the File Save As dialog window and allows the job to be saved as a Aspire file. Navigate to the required folder, enter a suitable name for the job and click the Save button. You can also change the Save As Type using the Dropdown menu. This will allow you to save your file in the .CRV VCarve Pro file type. Saving with this file type will remove all 3D clipart and other 3D Data that is not usable in VCarve Pro, and will allow you to open a file from Aspire in VCarve Pro.
Import Vectors	This opens the File Open dialog window and allows 2D DXF, EPS and AI and PDF files to be imported into the 2D View. The imported vectors will always be read in at the size and scale they were created in their original design software. Once open they can be scaled and edited in the same way as vectors created in Aspire. All the Vector tools will be dealt with in that section of this manual. To import toolpaths from PhotoVCarve and Cut3D (.PVC and .V3D file extensions), use File ► Import... ► Import PhotoVCarve or Cut3D Toolpaths from the main menu bar. Any Toolpath data saved as .PVC or .V3D files can be imported and will be visible in the Toolpath List. See the 3D Toolpath Files section for detailed instructions on importing PhotoVCarve(*.pvc), Cut3D(*.v3d) or Vectric 3D Machinist(*.v3m) files.
Import Bitmap	This opens the File Open dialog window and allows image files to be selected and imported into the current open job. File types - BMP, JPG, TIF, GIF, PNG Images are imported to sketch vectors over the top of them, generate traced vectors or to be used to generate a 3D Component directly from the image. These functions will be covered in more detail in the 2D and 3D design section of this manual.

File Types

SketchUp Files

SketchUp files with a .SKP extension (see www.sketchup.com) can be imported as 2D data suitable for machining into a Aspire job using the File ► Import Vectors... command from the menu bar or the import vectors icon on the Drawing tab. To import data from a SketchUp file you must already have created or opened a job to import the data into.

As a SketchUp model is usually a 3D representation of the part, the SketchUp importer offers a number of options to allow you to start manufacturing the model.

We will illustrate the two main choices for how the model will be imported using the SketchUp model shown to the left.

The model shown in the screenshots is a cabinet constructed by following the instructions in the Fine Woodworking 'Google SketchUp guide for Woodworkers: The Basics' DVD which is available via the Fine Woodworking site at www.finewoodworking.com. Vectric have no affiliation with Fine Woodworking, we are just using screenshots of the model constructed while following their tutorials to illustrate the process of importing a SketchUp model.

When the SketchUp model is selected from the File Import dialog, the following dialog will be displayed.

Although this initially looks complex, the dialog is divided into four logical sections which will be describe below.

Layout of Imported Data

In the first section there are two main choices for how the data from the model will be imported, 'Exploded Flat Layout' and 'Three Views - Front, Top, Side' as shown below.

We will describe the 'Three Views - Front, Top, Side' option first as it is the simplest.

Three Views - Front, Top, Side

This option will create an 'engineering drawing' style layout of the SketchUp model as shown in the screenshot below.

The size of the model is preserved and it is relatively simple to pick up dimensions for parts you are going to manufacture from the various views. The colors of the lines you see are taken from the colors of the original SketchUp layers the various parts of the model are on.

Exploded Flat Layout

This option will take each component in the model and orientate it flat ready for machining as shown in the screenshot below.

Once this option is selected a number of sub-options also become available.

Part Orientation

This section controls what Aspire considers to be the 'top' face of each part.

Auto Orientate

If this option is selected, for each part in the model, the 'face' with the largest area based on its outer perimeter (i.e. ignoring holes etc.) is considered to be the 'top' face and the part is automatically rotated so that this face is facing upwards in Z. This strategy works very well for models which are to be manufactured from sheet goods where there are no features on particular faces which need to be on the 'top' (such as pockets).

Orientate by material

This option allows the user to control more explicitly the orientation of each part in the model. Within SketchUp the user can 'paint' the face of each component/group with a material/color of their choice to indicate which face will be orientated on top when the model is imported. When this option is selected simply chose the material which has been used to indicate the top face from the drop down list. If a part is found in the model which does not have a face with the specified material, that part will be oriented by making the largest face the top.

Gap between parts

This field lets the user specify the gap between parts when they are first imported. After importing, the nesting functions within Aspire can be used to layout the parts with more control and across multiple sheets.

Create Circles / Arcs

SketchUp does not maintain true arc or circle information for the boundaries of its parts. This is a problem when it comes to machining as the 'polygonal' SketchUp representation can give very poor machining results. For this reason, Aspire offers the option to refit circles and arcs to imported data.

Options Checked ✓

Options Unchecked

The screenshot above left shows the results of importing a part with a filleted corner and hole with these options unchecked. The 'fillet' is made up of a series of straight line segments and the circular 'hole' is actually a polygon made up of straight lines.

The screen shot above right shows the same part imported with both these options checked ✓. The 'fillet' now consists of a single smooth arc and the circular 'hole' now also consists of arcs rather than straight line segments. Both these features will machine more cleanly in this form.

Data to Import

A SketchUp model will often contain parts that you do not wish to machine (such as hinges, knobs etc.) or data which will be cut from different thicknesses of material and hence different parts need to be imported into different Aspire jobs. To allow control over what is imported you can choose to only import parts of the model which are on particular layers using this section of the dialog.

To only import data from selected layers, choose the 'import visible data on selected layers' option and click the check box next to each layer to indicate if you want to import data from that layer. Note that the number of parts on each layer is displayed next to the layer name.

It is very easy to assign different parts of the model to different layers within SketchUp to help with the import process into Aspire. The screenshot below shows the result of only importing data on the 'Door' layer from the example.

As long as the 'Group imported parts' option is selected, these parts can then be easily nested ready for machining as shown in the image below (the 'Group imported parts' option is explained later in this section).

Component / Group Handling

This section of the form allows advanced handling of how 'parts' within the SketchUp model are identified and treated on import.

Group imported parts

This option is normally selected for all but the simplest models as it allows each 'part' of the model to be selected, moved and nested easily after import. You will need to ungroup the imported data after nesting etc. to allow individual features to be machined. By default, Aspire will treat each SketchUp group / component as a single part UNLESS it contains other groups or components within it, in which case each lowest level group / component will be treated as a separate part.

Items which you retain in groups can be ungrouped at any time in the usual ways.
If the right-click menu-option to Ungroup back onto original object layers is used (which is the default option when using the icon or shortcut U) then the software will place the ungrouped items back onto the original layers they were created on in SketchUp.

Keep components starting with two underscores (__) together

If you have a complex model which contain 'parts' which are made up of other groups / components, you will need to do some work on your model to identify these parts for Aspire. The way this is done is by setting the name of the groups / components that you wish to be treated as a single part to start with__ (two underscore characters). For example, if you had a model of a car and you wanted the wheels / tires / hub nuts to be treated as a single part even though the Tire, Wheel and other parts were separate components, you would group the parts together and name them something like __WheelAssembly in SketchUp. When this model was imported, and Aspire reached the group/component with a name starting with __ it would treat all subsequent child objects of that object as being the same part.

Replace outer boundary (for flat jobs only!)

There is a style of 'building' with SketchUp where individual 'parts' are made up of several components 'butted' against each other. The screenshot below shows such a component.

This object is made up of many smaller components representing the tabs on the top, the connectors at the end and the support at the bottom as shown below.

Although when can treat this as a single 'part' when imported by starting its name with __ (two underscores), the imported part is still going to be difficult to machine. The screenshot below shows the part imported into Aspire without the 'Replace outer boundary' option checked ✓. The part in the image has been ungrouped and the central vector selected.

As you can see, the outer boundary is made up of separate segments for each 'feature'. Aspire does have the ability to create an outer boundary for vectors but this can be time consuming if it has to be done manually. If the 'Replace outer boundary' option is checked, ✓ for every part Aspire will try to create a single outer boundary and delete all the vectors which were part of this boundary. The screenshot below shows the result of importing the same data with this option checked, ✓ this time the part has been ungrouped and the outer vector selected.

This data is now ready to be machined directly. It is important to understand the limitations of this option. It can be substantially slower. Creating robust boundaries for each part can consume a lot of processing power. Any feature which shares an edge with the boundary will be deleted. If the tabs on the top of this part were to have been machined 'thinner', this approach would not have been suitable as the bottom edge of the tabs has been removed.

3D Toolpath Files

Files from Vectric's Cut3D, PhotoVCarve and Design and Make Machinist that include 3D toolpaths can be imported into Aspire using the main menu command: File ► Import ► PhotoVCarve, Machinist or Cut3D Toolpaths.

The 3D file must first be scaled to the required size before toolpaths are calculated, and then the complete file saved ready for importing into Aspire. These files can only be moved and positioned inside Aspire but cannot be scaled.

A Grayscale thumbnail of the 3D job is drawn in the 2D View with the X0 Y0 origin at the position it was set in Cut3D, PhotoVCarve or Design and Make Machinist. The associated toolpath(s) are also drawn in the 3D window and the names appear in the Toolpath list.

Positioning

To move the 3D design toolpaths:

The toolpath(s) are automatically moved in the 3D window to the same XY position as the image.

Origin for the 3D data at X0 Y0

Grayscale image moved to middle of job

Toolpaths for the example above have been calculated with the X0 Y0 in the middle of the 3D design. When imported into Cut2D the data is automatically positioned using the same coordinates, which places three quarters of the design off the job. In the second image the grayscale image has been moved to the middle of the job.

The 2D mirror and rotate drawing tools can also be used to edit the 3D data set.

3D toolpaths can also be copied using the Duplicate Toolpath command on the Toolpaths Tab making it very easy to use multiple elements from a single design on a job. The thumbnail preview is also copied for each toolpath, making it very easy to position additional copies of a 3D toolpath.

For example, a single design can be copied and mirrored to create Left and Right versions of a 3D design or to place multiple copies of a decorative design in the corners of a cabinet door panel as shown below.

The 4 corner roses are all copied from a single file

Toolpaths for the 3D elements can be previewed along with the conventional Profile, Pocketing and Drilling toolpaths, and everything will be saved ready for machining.

A good example of where this functionality might be used in conjunction with PhotoVCarve is for making personalized picture frames that include the PhotoVCarve grooves plus descriptive engraved text and a decorative Profiled or Beveled border. As shown below:

2D window showing thumbnail previews,
text and decorative border

3D window previewing the completed job

Options

Imported toolpaths can also be edited to position them inside the material or to change the cutting parameters - speeds and feed rates can be changed.

Click the Edit toolpath icon or Double click on the toolpath name to open the edit form.

For example, after machining a half-inch deep pocket a PhotoVCarve design can then be edited to have a Start Depth = 0.5 inches and this will carve the photograph onto the base of the pocket surface.

PDF Export

The PDF Export form allows vectors within your drawings to be exported into PDF format.

Vector(s)

Selecting Export All will export all of the vectors contained on the specified sheets and layers.

Selecting Export Selected Only will export only the vectors which are currently selected and on the specified sheets and layers.

Sheets

The sheets you wish to be exported to PDF can be selected from within this section. Clicking Clear All will deselect all of the sheets and clicking Select All will cause all of the sheets to become selected. You can also manually select/deselect individual sheets by clicking on the check box to the left of the sheet name.

Layers

The layers you wish to be exported to PDF can be selected from within this section. All the visible layers with content on them will show up in this list.

When All visible layers is chosen all of the vector layers will be selected. Only vectors on the layers selected will be exported into the PDF file. When Selected layers only is chosen individual layers can be manually selected/deselected by clicking on the check box to the left of the layer name.

Options

Export Job Bounds - If this option is selected a vector representing the boundary of the job will also be output to the PDF file.

Clicking Export will prompt you to choose a filename and location for your file and save your drawing in PDF format at that location.

Cut, Copy and Paste

The Cut, Copy and Paste functions in Aspire can be used on Vectors, Bitmaps and also 3D Component Grayscales. When a Component Grayscale is pasted, the 3D data associated with it will also be pasted into the 3D View and the Component Tree.

Cut	The Cut tool removes the selected objects from a design in a similar way to pressing the Delete key, but the selected objects are copied to the clipboard and can be Pasted into either the current file or a new file if required. Only one item can be Cut or Copied at a time.
Copy	The Copy tool copies selected objects to the clipboard, leaving the original in place and allows duplicates to be made and re-used in the design by pressing the Paste icon. Only one item can be Cut or Copied at a time.
Paste	This Paste option places the contents of the clipboard (created by Cut or Copy) into the design, allowing elements to be re-used in different areas of a design or in other Aspire parts.
Undo	Clicking this option steps backwards through the design changes made by the user.
Redo	Clicking this option steps forward through design steps that have been Undone using the Undo command (see above) to get back to stage that the user started using the Undo function.

Job Setup

The Job Setup form is displayed whenever a new job is being created, or when the size and position of an existing job is edited. It allows to create following types of job:

• Single Sided
• Double Sided
• Rotary

Job Setup - Single Sided

The Job Setup form is displayed whenever a new job is being created, or when the size and position of an existing job is edited.

Job Type

Single Sided job type should be used when design only requires the material to be cut from one side. This is the simplest type of job to design and machine.

For more information about Double Sided job type see Job Setup - Double Sided.

For more information about Rotary job type see Job Setup - Rotary.

Job Size

This section of the form defines the dimensions of the material block you will be using for your project in terms of width (along the X axis), height (along the Y axis) and thickness (along the Z axis).

It also allows you to select which units of measurement you prefer to design in - either inches (Imperial/English) or millimeters (Metric).

Z Zero Position

Indicates whether the tip of the tool is set off the surface of the material (as shown in the diagram) or off the bed / table of the machine for Z = 0.0.

XY Datum Position

This datum can be set at any corner, or the middle of the job. This represents the location, relative to your design, that will match the machine tool when it is positioned at X0, Y0. While this form is open, a red square is drawn in the 2d view to highlight the datum's position.

Use Offset

This option allows the datum position to be set to a value other than X0, Y0.

Design Scaling

When editing the Job Size parameters of an existing job, this option determines whether any drawings you have already created will be scaled proportionally to match the new job dimensions. If you wish to preserve the existing size of your drawings, even after the job size has changed, leave this option unchecked. With this option checked, your drawings will be re-sized to remain in the same proportion and relative position within your new material extents when you click OK.

Modeling Resolution

This sets the resolution/quality for the 3D model. When working with 3D models a lot of calculation and memory may be required for certain operations. Setting the Resolution allows you to choose the best balance of quality and speed for the part you are working on. The better the resolution quality chosen, the slower the computer will perform.

As this is completely dependent on the particular part you are working on and your computer hardware performance, it is difficult in a document like this to recommend what the setting should be. Generally speaking, the Standard (fastest) setting will be acceptable for the majority of parts that Aspire users make. If the part you are making is going to be relatively large (over 18 inches) but still has small details, you may want to choose a higher Resolution such as High (3 x slower) and for very large parts (over 48 inches) with small details then the Highest (7 x slower) setting may be appropriate.

The reason that the detail of your part needs to be taken into account is that if you were making a part with one large item in it (e.g. a fish) then the standard resolution would be OK but if it was a part with many detailed items in it (e.g. a school of fish) then the High or Highest setting would be better. As previously stated these are extremely general guidelines as on slower/older computers operations with the highest setting may take a long time to calculate.

As the Resolution is applied across your whole work area it is important to set the size of your part to just be big enough to contain the part you plan to carve. It would not be advisable to set your material to be the size of your machine - e.g. 96 x 48 if the part you plan to cut is only 12 x 12 as this would make the resolution in the 12 x 12 area very low.

Appearance

This sets the color or material effect which will be applied to the base 3D model. It is possible to change this at any time and also to apply different colors and materials to different Components using the Component manager.

In most cases a new job represents the size of the material the job will be machined into or at least an area of a larger piece of material which will contain the part which is going to be cut. Clicking OK creates a new empty job, which is drawn as a gray rectangle in the 2D View. Dotted horizontal and vertical Grey lines are drawn in the 2D design window to show where the X0 and Y0 point is positioned.

Job Setup - Double Sided

The Job Setup form is displayed whenever a new job is being created, or when the size and position of an existing job is edited.

Job Type

Double Sided job type is useful when it is desired to cut both sides of your material. Aspire allows you to visualise and manage the creation and cutting process of both sides of your design within a single project file.

For more information about Single Sided job type see Job Setup - Single Sided.

For more information about Rotary job type see Job Setup - Rotary.

Job Size

This section of the form defines the dimensions of the material block you will be using for your project in terms of width (along the X axis), height (along the Y axis) and thickness (along the Z axis).

It also allows you to select which units of measurement you prefer to design in - either inches (Imperial/English) or millimeters (Metric).

Z Zero Position

Indicates whether the tip of the tool is set off the surface of the material (as shown in the diagram) or off the bed / table of the machine for Z = 0.0.

Zero off same side

This option allows Z Zero to reference the same physical location, regardless whether material is flipped or not

XY Datum Position

This datum can be set at any corner, or the middle of the job. This represents the location, relative to your design, that will match the machine tool when it is positioned at X0, Y0. While this form is open, a red square is drawn in the 2d view to highlight the datum's position.

Use Offset

This option allows the datum position to be set to a value other than X0, Y0.

Flip Direction Between Sides

This section gives choice between horizontal and vertical flipping when changing machining side. Aspire uses that information to correctly manage the alignment of the geometry relating to each side.

Design Scaling

When editing the Job Size parameters of an existing job, this option determines whether any drawings you have already created will be scaled proportionally to match the new job dimensions. If you wish to preserve the existing size of your drawings, even after the job size has changed, leave this option unchecked. With this option checked, your drawings will be re-sized to remain in the same proportion and relative position within your new material extents when you click OK.

Modeling Resolution

This sets the resolution/quality for the 3D model. When working with 3D models a lot of calculation and memory may be required for certain operations. Setting the Resolution allows you to choose the best balance of quality and speed for the part you are working on. The better the resolution quality chosen, the slower the computer will perform.

As this is completely dependent on the particular part you are working on and your computer hardware performance, it is difficult in a document like this to recommend what the setting should be. Generally speaking, the Standard (fastest) setting will be acceptable for the majority of parts that Aspire users make. If the part you are making is going to be relatively large (over 18 inches) but still has small details, you may want to choose a higher Resolution such as High (3 x slower) and for very large parts (over 48 inches) with small details then the Highest (7 x slower) setting may be appropriate.

The reason that the detail of your part needs to be taken into account is that if you were making a part with one large item in it (e.g. a fish) then the standard resolution would be OK but if it was a part with many detailed items in it (e.g. a school of fish) then the High or Highest setting would be better. As previously stated these are extremely general guidelines as on slower/older computers operations with the highest setting may take a long time to calculate.

As the Resolution is applied across your whole work area it is important to set the size of your part to just be big enough to contain the part you plan to carve. It would not be advisable to set your material to be the size of your machine - e.g. 96 x 48 if the part you plan to cut is only 12 x 12 as this would make the resolution in the 12 x 12 area very low.

Appearance

This sets the color or material effect which will be applied to the base 3D model. It is possible to change this at any time and also to apply different colors and materials to different Components using the Component manager.

In most cases a new job represents the size of the material the job will be machined into or at least an area of a larger piece of material which will contain the part which is going to be cut. Clicking OK creates a new empty job, which is drawn as a gray rectangle in the 2D View. Dotted horizontal and vertical Grey lines are drawn in the 2D design window to show where the X0 and Y0 point is positioned.

Job Setup - Rotary

The Job Setup form is displayed whenever a new job is being created, or when the size and position of an existing job is edited.

Job Type

Rotary job type enables the use of arotary axis (also called a 4^th axis or indexer). Aspire will provide alternative visualisation, simulation and tools appropriate for rotary designs.

For more information about Single Sided job type see Job Setup - Single Sided.

For more information about Double Sided job type see Job Setup - Double Sided.

Job Size

Length

Diameter

Diameter of the material

Units

Z Zero Position

Indicates whether the tip of the tool is set off the rotation axis (as shown in the diagram) or off the surface of material for Z = 0.0. For the best accuracy using Cylinder Axis option is recommended

XY Datum Position

This datum can be set at any corner, or the middle of the job, when viewed as a flat 2d drawing. This represents the location, relative to your design, that will match the machine tool when it is positioned at X0, Y0. While this form is open, a red square is drawn in the 2d view to highlight the datum's position.

Use Offset

This option allows the datum position to be set to a value other than X0, Y0.

Orientation

This option selects along which axis the material block will rotate.

• Selecting Along X Axis means that X coordinates represent movement along the cylinder, whereas Y coordinates represent the angle around the cylinder.
• Selecting Along Y Axis means that Y coordinates represent movement along the cylinder, whereas X coordinates represent the angle around the cylinder.

Flip Design

When this option is enabled, the design will be flipped when the orientation is changed

Design Scaling

When editing the Job Size parameters of an existing job, this option determines whether any drawings you have already created will be scaled proportionally to match the new job dimensions. If you wish to preserve the existing size of your drawings, even after the job size has changed, leave this option unchecked. With this option checked, your drawings will be re-sized to remain in the same proportion and relative position within your new material extents when you click OK.

Modeling Resolution

This sets the resolution/quality for the 3D model. When working with 3D models a lot of calculation and memory may be required for certain operations. Setting the Resolution allows you to choose the best balance of quality and speed for the part you are working on. The better the resolution quality chosen, the slower the computer will perform.

As this is completely dependent on the particular part you are working on and your computer hardware performance, it is difficult in a document like this to recommend what the setting should be. Generally speaking, the Standard (fastest) setting will be acceptable for the majority of parts that Aspire users make. If the part you are making is going to be relatively large (over 18 inches) but still has small details, you may want to choose a higher Resolution such as High (3 x slower) and for very large parts (over 48 inches) with small details then the Highest (7 x slower) setting may be appropriate.

The reason that the detail of your part needs to be taken into account is that if you were making a part with one large item in it (e.g. a fish) then the standard resolution would be OK but if it was a part with many detailed items in it (e.g. a school of fish) then the High or Highest setting would be better. As previously stated these are extremely general guidelines as on slower/older computers operations with the highest setting may take a long time to calculate.

As the Resolution is applied across your whole work area it is important to set the size of your part to just be big enough to contain the part you plan to carve. It would not be advisable to set your material to be the size of your machine - e.g. 96 x 48 if the part you plan to cut is only 12 x 12 as this would make the resolution in the 12 x 12 area very low.

Appearance

This sets the color or material effect which will be applied to the base 3D model. It is possible to change this at any time and also to apply different colors and materials to different Components using the Component manager.

In most cases a new job represents the size of the material the job will be machined into or at least an area of a larger piece of material which will contain the part which is going to be cut. Clicking OK creates a new empty job, which is drawn as a gray rectangle in the 2D View. Dotted horizontal and vertical Grey lines are drawn in the 2D design window to show where the X0 and Y0 point is positioned.

The Create Vectors Tool Group

Click on an icon to learn more about it:

Create Vectors
					Closed Shapes
					Open Shapes
					Creating Text
					Trace Bitmap     Dimensions

Drawing Shapes

Each tool gives you the option of dynamically drawing with the mouse in the 2D View, or entering precise data using the form. When you click on a shape tool icon its associated form will open on the Drawing tab. Here you can see the precise dimensions of the shape you are working on, which you can edit directly, as well as other options specific to the type of shape you are editing.

If you click on a shape drawing tool when nothing is selected in the 2D View, you will be able to create new shapes using the Create button. If you select a previously created shape, you will be able to modify its properties using the same form and update the shape using the Apply button.

Creating Text

There are a number of tools dedicated to the creation and editing of text. These can be found on the Drawing tab, below the shape creation tools.

Aspire can make use of any TrueType font already installed on your computer, as well as Vectric's own single-line fonts designed specifically for CNC machining.

Use the Draw Text, or Draw Auto Text, to create text within your design. The Text selection tool then allows you to dynamically alter the text positioning, spacing or even to bend your text into an arc. For even more flexibility, use the Text on Curve tool to place your text along any vector curve or line that you have drawn. The Convert Text to Curves tool allows you to then use Node Editing to fine tune the vectors of the text to any shape required.

The text tools are accessed using the following icons:

Create Text

Auto Layout Text

Text Selection

Convert Text to Curves

Text on a Curve

Trace Bitmap

Trace Bitmap tool allows you to automatically trace imported bitmaps using a variety of options within the tool to control the vectors that are created.

Dimensions

The dimensions tool allows you to add a variety of dimensioning annotations to your vector drawing.

Draw Circle

Circles can be created interactively with the cursor and Quick Keys or by entering the exact coordinates and diameter / radius with typed input.

Interactive

Cursor

The default mode and the procedure for drawing circle is:
Click and drag the Left mouse to indicate the center point followed by releasing the button at the required radius / diameter (depends on what is set on the form).

As the cursor is dragged across the screen the radius is dynamically updated. The increments will depend upon your snap radius and the job size.

Quick Keys

The radius or diameter can be specified while dragging out a circle:
Type the value while dragging followed, by D if it's a diameter, or R if it's a radius:

Exact Size

Circles can also be drawn by entering the required XY origin, selecting either Radius or Diameter and entering the required size on the form.

Click Create to update the circle.

Edit

Open the Draw Circle form and select the circle to modify.

The selected circle is displayed as a dotted magenta line. Edit the Center Point and Radius or Diameter

Click Apply to update the circle

To modify another circle without closing the form hold a Shift key down and select the next circle.

Close the form

To finish drawing with the tool, you can:

• Click Close on the form
• Press the Esc key
• Click the Right mouse button in the 2D View.

Draw Ellipse

Ellipse / ovals can be created interactively with the cursor and Quick Keys or by entering the exact coordinates for the center point, height and width with typed input.

Interactive - Cursor

The quickest and simplest way to draw an ellipse is:

• Click and drag the left mouse button in the 2D View to begin drawing the ellipse from its corner.
• While holding the left mouse button, drag to the required size.
• Releasing the left mouse button.

Quick Keys

Instead of releasing the left mouse button when you have dragged your shape to the required size, you can also type exact values during the dragging process and set properties precisely.

• Left-click and drag out your shape in the 2D View.
• With the left mouse button still pressed, enter a quick key sequence detailed below.
• Release the left mouse button.

Default

By default, two values separated by a comma, will be used to set width and height of your ellipse. One value will create a circle with the given diameter. While you are dragging out the ellipse, type Width Value,Height ValueEnter or Diameter,Enter to create an ellipse with the specified dimensions.

Example

Specifying Further Properties

By using specific letter keys after your value, you can also indicate precisely which property it relates to.

Examples

Exact Size

Accurate ellipses can also be drawn by entering the required XY origin point with the Width and Height of the oval. Click Apply to create the ellipse.

Edit

• Select the ellipse to modify and open the Draw Ellipse form.
• The selected shape is displayed as a dotted magenta line.
• Edit the Width and Height values.
• Click Apply to update the ellipse.

To modify another ellipse without closing the form hold a Shift key down and select the next ellipse.

Close the form

To finish drawing with the tool, you can:

• Click Close on the form
• Press the Esc key
• Click with the Right-mouse button in the 2D View

Draw Rectangle

Rectangles can be created by using the Draw Polyline tool or using the Draw Rectangle Tool. The Draw Rectangle Tool allows rectangles to be created interactively with the cursor and Quick Keys or by entering the exact coordinates, type of corners (square, internal or external radius) and Width and Height using typed input.

Interactive - Cursor

The quickest and simplest way to draw a rectangle is:

• Click and drag the left mouse button in the 2D View to begin drawing the rectangle from its first corner.
• While holding the left mouse button, drag to the required size.
• Releasing the left mouse button.

As the cursor is dragged across the screen so the XY size is dynamically updated. The increments will depend upon your snap radius and the job size.

Quick Keys

Instead of releasing the left mouse button when you have dragged your shape to the required size, you can also type exact values during the dragging process and set properties precisely.

• Left-click and drag out your shape in the 2D View.
• With the left mouse button still pressed, enter a quick key sequence detailed below.
• Release the left mouse button.

Default

By default, two values separated by a comma, will be used to set width and height of your rectangle. One value will create a square with that side length. While you are dragging out the rectangle corner, type Width Value,Height ValueEnter or Side Length,Enter to create a rectangle with the specified width and height.

Example

Specifying Further Properties

By using specific letter keys after your value, you can also indicate precisely which property it relates to.

Examples

Exact Size

Rectangles can also be drawn by entering the required XY origin point with the Width and Height of the rectangle.

Corner Type

Corners of the rectangle can be Square, Radiused Externally or Radiused Internally.

Edit

• Select the rectangle to modify and open the Draw Rectangle form.
• The selected shape is displayed as a dotted magenta line.
• Edit the Width and Height values.
• Click Apply to update the rectangle.

To modify another rectangle without closing the form hold a Shift key down and select the next rectangle.

If you hold a Shift key down and select an object that isn't a rectangle (so if you click text or a polyline, for example) a Rectangle will be created as a bounding box of the clicked object:

Holding a Shift key down and clicking
the Star creates the bounding rectangle.

Close the form

To finish drawing with the tool, you can:

• Click Close on the form
• Press the Esc key
• Click the Right mouse button in the 2D View.

Draw Polygon

Polygons (e.g. Triangles, Pentagons, Hexagons etc.) can be created interactively with the cursor and Quick Keys or by entering the number of sides, exact coordinates and radius using typed input.

Interactive - Cursor

• Click and hold the left mouse button to indicate the center point.
• Drag the mouse while holding down the left mouse to required radius.
• Release the left mouse button to complete the shape.

As the cursor is dragged across the screen so the radius is dynamically updated. The increments will depend upon your snap radius and the job size.

Quick Keys

Instead of releasing the left mouse button when you have dragged your shape to the required size, you can also type exact values during the dragging process and set properties precisely.

• Left-click and drag out your shape in the 2D View.
• With the left mouse button still pressed, enter a quick key sequence detailed below.
• Release the left mouse button.

Default

By default, entering a single values will be used to set the radius of your polygon. While you are dragging out the polygon, type Radius ValueEnter to create a polygon with the precisely specified radius.

Example

Specifying Further Properties

By using specific letter keys after your value, you can also indicate precisely which property it relates to.

Examples

Exact Size

Polygons can also be drawn by entering the required XY origin , selecting either Radius or Diameter and entering the required size.

• Click Apply to update the circle.

Edit

Open the Draw Polygon form and select the circle to modify.

The selected circle is displayed as a dotted magenta line.

• Edit the Number of Sides and Radius.
• Click Apply to update the circle.

To modify another polygon without closing the form hold the Shift key down and select the next polygon.

Close the form

To finish drawing with the tool, you can:

• Click Close on the form
• Press the Esc key
• Click the Right mouse button in the 2D View.

Draw Star

Stars can be created interactively with the cursor and Quick Keys, or by entering the number of points, exact coordinates and outer radius and inner radius percentage using typed input.

Interactive - cursor

The quickest and easiest way to create a star is by clicking and dragging the shape to size in the 2D View using the mouse.

• Click and hold the left mouse button to indicate the center point.
• Drag the mouse while holding down the left mouse to required radius.
• Release the left mouse button to complete the shape.

As the cursor is dragged across the screen so the outer radius is dynamically updated. The increments will depend upon your snap radius and the job size.

Quick Keys

Instead of releasing the left mouse button when you have dragged your shape to the required size, you can also type exact values during the dragging process and set properties precisely.

• Left-click and drag out your shape in the 2D View.
• With the left mouse button still pressed, enter a quick key sequence detailed below.
• Release the left mouse button.

Default

By default, entering a single value will be used to set the outer radius of your star. While you are dragging out the star, type Radius ValueEnter to create a star with the precisely specified outer radius.

Example

Specifying Further Properties

By using specific letter keys after your value, you can also indicate precisely which property it relates to.

Examples

Exact Size

Stars can also be drawn by entering the Number of Points, Center Point, Outer Radius and Inner Radius Percentage.

• Click Create to update the star.

Edit

• Select the star to modify and open the Draw Star form.

The selected shape is displayed as a dotted magenta line.

• Edit the required parameters.
• Click Apply to update the star.

To modify another star without closing the form hold a Shift key down and select the next star.

Close the form

To finish drawing with the tool, you can:

• Click Close on the form
• Press the Esc key
• Click the Right mouse button in the 2D View.

Draw Polyline

This tool creates continuous straight lines through points clicked, entered coordinates, tangent between a point and an arc or tangent to two arcs.

Interactive - cursor

The quickest and easiest way to draw a line is by clicking within the 2D View using the mouse.

• Click the left mouse button to indicate the start point of your line.
• Move the mouse pointer and click again to set the next point in your line.
• Repeat this process to add as many line segments as you require.
• Right-click or press Esc to finish your polyline and exit the form.
• Alternatively press the Spacebar to complete this polyline but keep the form open and begin drawing another polyline.

Creating Tangent Lines

The polyline tool can also be used create lines that are tangent to arcs in your existing drawing.

From A Point To An Arc

To create a line tangent from a point to an arc simply enter the initial point and then hover the cursor over the arc and press T.

From An Arc To A Point

To create a line tangent from an arc to a point click on the arc to insert a point and then hover the cursor over the next point position and press T.

From An Arc To Another Arc

To create a line tangent from one arc to another click on the arc to insert a point and then hover the cursor over the second arc and press T.

Extending Contours

An existing open contour can be extended by holding down the Ctrl key and then clicking on either its start or end point.

Quick Keys

Instead of releasing the left mouse button when you have dragged your shape to the required size, you can also type exact values during the dragging process and set properties precisely.

• Left-click and drag out your shape in the 2D View.
• With the left mouse button still pressed, enter a quick key sequence detailed below.
• Release the left mouse button.

Default

By default, entering a single value will be used to add a point at the specified distance along the line direction currently indicated by the mouse pointer position, relative to the preceding point. With polyline drawing underway, move the mouse pointer in the direction you wish to create a new line segment and type Length ValueEnter to extend the line by the specified distance in that direction.

By default two values, separated by a comma, will create the next line point at the absolute X Y coordinate indicated by the two values, respectively. While drawing, type X Value,Y ValueEnter to place the next point precisely at specified X and Y position.

Example

Specifying Further Properties

By using specific letter keys after your values, you can also specify the line segment in terms of angle and length.

Examples

Next Point

You can also use the form to enter values for each line segment as you go along. The segments can be defined using:

• The absolute X Y position of the next point
• The Angle and Length to the next point
• The relative offset in X (dx) and Y (dy) to the next point.

Once you have entered the values you wish to use:

• Click the Add button to enter a new point.
• The Undo button deletes the last point entered and allows a new point to be added.
• The Finish button completes drawing the current line and leaves the form open to allow additional lines to be drawn.

Create Arc

The Create Arc tool allows a single arc span to be created using precise values, or dynamically within the 2D View.

Through 3 Points

• Left click the mouse in the 2D View to set the start point of an arc.
• Click again to set the end point position.
• Move the mouse and click a third point to set the arc's radius.

Center, Start and End

• Left click the mouse in the 2D View to set the center point of the arc.
• Click again to set the start point of the arc.
• Move the mouse and click a third point to set the end point of the arc.

Exact Size

Precise values for the start and end point positions (in absolute X Y coordinates) and either the radius or the height of the arc can be entered in the form directly. Click Create to draw and arc using these values.

Editing An Existing Arc

The properties of an arc can be edited at any time by selecting the arc before choosing the Create Arc tool.

This opens the form with the current properties and position of the selected arc and these values can then be edited.

Click Apply to update the selected arc with the new values.

Draw Curve

This tool creates a smooth, flowing, continuous curve through clicked points.

• Click in the 2D View to begin drawing at the clicked point.
• Move the mouse pointer within the 2D View and click the left button to insert as many points as you require. A curve will be created that smoothly joins your points.
• Click the right mouse button or press Esc to finish drawing your curve and close the tool.
• Alternatively, press Space Bar to finish drawing one curve, but keep the tool active so that you can immediately begin drawing another curve.

Extending Contours

An existing open contour can be extended by holding down the Ctrl key and then clicking on either its start or end point.

Create Vector Texture

Repeating texture patterns can be created using the Create Vector Texture tool. These vectors can be machined in a variety of ways to create attractive textures.

To use the tool click the icon on the drawing tab. If required, select any contours that you wish the pattern to be created within. By using the sliders and edit boxes on the form the style of the created pattern can be varied. Click Preview to see a preview your created texture as you adjust the form's parameters. When you are happy with the preview, click OK to create the pattern.

Angle

The lines in the texture are created at an angle. This value can be set to any value between -90 degrees and 90 degree.

Angle of 30°

Line Spacing

The line spacing controls the distance between the contours created by the tool. Use the edit box labeled Max. Spacing to enter a maximum value of line spacing. The slider underneath the edit box controls the degree of variation in the line spacing. If the slider is to the far left then this mean variation is at a minimum and so the lines are evenly spaced. If the slider is to the far right the variation is highest and so the distance between created contours varies between zero and the maximum spacing specified.

Minimum variation

Maximum Variation

Wave Parameters

Within this section of the form the created pattern can be made to behave in a wave-like fashion. This wave is controlled by two parameters: the amplitude and wavelength.

Wavelength

The wavelength describes the length over which the contours shape repeats itself. A bigger wavelength gives a long wave while a small wavelength gives a short wave.

Short wavelength

Long wavelength

Amplitude

The amplitude describes the height of the wave. Larger amplitude means a taller wave and smaller amplitude means a shallow wave.

Small amplitude

Large Amplitude

Noise

The noise slider controls the degree of randomness applied to the above values and can be used to create less regular patterns.

No noise

Medium noise

High noise

Vector Layer

To create the vectors on a new layer make sure the check box labeled Place Vectors on Layer is checked ✓ and enter the layer name into the edit box labeled Name.

Applications

The vectors created by this function have many applications but a key one is to combine them with either a Profile Toolpath or where available the Texture Toolpath to create decorative panels and background textures, a small selection of the possible results you can derive from this combination are shown in the images below.

Ball Nose Tool - Wave Pattern

V-Bit Tool - Swirl Pattern

Ball Nose Tool - Grain Pattern

Create Text

This form allows text to be created at a specified point and height.

Text is edited in-place including Arc Text and Text on a Curve, even if it has been moved, scaled and rotated.

If the form is opened with no selection, the new text is placed somewhere on the material (if possible) between the center of the material and the center of the view to help keep it visible. An empty box is drawn in the view which helps visualize the currently specified text height and anchor point.

Text height and position guide for empty text

Existing text has guide lines showing the height of the top line of text. Some fonts will descend below the lower line like handwriting on a note pad.

Clicking selected text while editing, changes the anchor point to a box which can be dragged and dropped with snap.

The view is updated shortly after the user stops changing the form properties (e.g. mouse-wheel scrolling through the font list).

Changing the justification maintains the anchor point

Custom kerning and spacing (adjusted using the Kerning and Spacing tool) is maintained through the edit where possible.

See Also:
• The Auto Layout Text form (text in a box).
• Arc Text.
• The Text On A Curve form.
• Kerning and Spacing.
• Convert Text To Curves.

Vertical Fonts

Fonts that start with the @ character are drawn vertically downwards and are always left justified.

Vertical Text

Engraving Fonts

The Single Line Radio Button changes the Fonts list to show a selection of fonts that are very quick to engrave.

Options

The Larger Edit... button opens a larger text entry window that makes it easier to enter text that needs to run on longer line lengths. Clicking OK accepts any text entered into the window and Cancel will throw away any changes.

Text Alignment

Positions text relative to the full body of text, this only has a noticeable effect when writing multiple lines of text.

Anchor

Sets the position of your text block. Either enter values directly and click Apply, or click in the 2D View with the mouse cursor to set the position values interactively. Clicking in the 2D View will begin a new block of text, set to the new Anchor point.

Edit Text

To edit text properties or content of previously created text:
If the Create Text form is open, hold the Shift key down and click the text you wish to edit or
If the Create Text form is closed, click the left mouse button on the text in the 2D View to select it before opening this form. The form will now allow you to edit the properties of the selected text.

Click the Apply button to update the changes in the 2D View. Click the Cancel button to finish or cancel the editing and close the form.

Auto Layout Text

This option automatically sizes a block of text to fit inside the bounding box (width and height limits) of a selected vector. If no vector is selected the text is scaled to fit the size of the material.

When the Text form is open, the Dimensions for the Width and Height of the selected vectors or job dimensions are shown, and these are used to constrain the font size of the text.

See Also:
• The Create Text form.
• Arc Text.
• The Text On A Curve form.
• Kerning and Spacing.
• Convert Text To Curves.

Entering Text

The procedure for Drawing Text in the 2D Window is:

• Select the vector inside which the text is to be fitted
• Click the Draw Text icon
• Enter the required text content
• Select the font either True Type or Single Line as required and alignment options
• Click Apply

Vertical Fonts

Fonts that start with the @ character are drawn vertically downwards and are always left justified.

Vertical Text

Engraving Fonts

The Single Line Radio Button changes the Fonts list to show a selection of fonts that are very quick to engrave.

This example shows text (in an Engraving Font) drawn in an ellipse. The bounding box of the ellipse is used for the layout:

Options

The Larger Edit... button opens a larger text entry window that makes it easier to enter text that needs to run on longer line lengths.

Clicking OK accepts any text entered into the window and Cancel will throw away any changes.

Text Alignment

Positions text relative to the selected bounding box or material size with options for left, center and right aligned.

Bounding Box Dimensions

These are the actual size of the box into which the text will be fitted. If the text is scaled interactively (by left clicking twice on the text) or precisely using the scale tool, the new bounding box is updated and displayed as a light gray rectangle.

Margin Size

The distance between the text and the bounding box where:

• None - Scales text to fit the rectangle width or height of the bounding box
• Normal - Scales text to fit within 80% of the bounding leaving a 10% border to the left and right.
• Wide - Reduces the size to 60% of the rectangle width leaving a 20% border to the left and right.

None

Normal

Wide

Vertical Stretch

When the text fits the width of the box and there is space above and below it, the text can be made to fill that vertical space using one these methods:

No Vertical Stretch

Stretch Line Space to fit

Stretch Characters to fit

Horizontal Stretch

When the text fits the height of the box and there is space at the sides, the text can be made to fill that horizontal space using one these methods:

No Horizontal Stretch

Stretch Spaces between words

Stretch Kerning (space between letters)

Stretch Character size

Edit Text

To edit text properties or content of previously created text:
If the Create Text form is open, hold the Shift key down and click the text you wish to edit or
If the Create Text form is closed, click the left mouse button on the text in the 2D View to select it before opening this form. The form will now allow you to edit the properties of the selected text.

Click the Apply button to update the changes in the 2D View. Click the Cancel button to finish or cancel the editing and close the form.

Text Selection

Interactive Letter kerning and Line Spacing

Select the cursor and click to select the Text to be edited. The text will be displayed as magenta lines with 2 Green handles in the middle for dragging the text into arc-text:

Letter Kerning

The interactive kerning and line spacing cursor is shown when placed between letters or lines:

The interactive letter kerning allows default text to be modified so that adjacent pairs of letters sit more naturally together. A typical example is shown above where the capital letters W A V are placed next to each other and the default space is excessive.

Place the cursor between 2 letters and click the Left mouse button to close the gap.

Holding a Shift key and clicking the Left mouse button moves the characters apart.

Holding a Ctrl key when kerning doubles the distance each letter moves on each click.

Holding Shift and Ctrl keys together and clicking the Left mouse button moves the letters closer together in larger increments.

The gap between the 1 and 2 has been reduced.

Line Spacing

Line spacing can be modified by placing the Edit Text cursor between lines. It will change to the line spacing cursor:

Clicking Left mouse button will move the adjacent lines of text closer together.

Holding the Shift key and clicking the Left mouse button will move the lines apart.

Holding the Ctrl key doubles the distance each line moves on each mouse click.

Holding the Shift and Ctrl keys together and clicking the Left mouse button moves the lines apart in larger increments.

Text Arcing

The interactive rotation and movement cursor is displayed when the cursor is placed over either of the Green Handles to indicate that the text can be arced either Upwards or Downwards:

Bend Text Upwards

Bend Text Downwards

Click and Drag the Bottom Green box to arc the text Downwards.

Click and Drag the Top Green box to arc the text Upwards.

The text can easily be dragged back into the horizontal position again.

After arcing text, additional Red and Blue handles are displayed for Rotating and Moving the text.

Clicking and dragging the Red boxes rotates the text around the center point of the arc.

Holding the Ctrl key forces the rotation to be in 15° increments. This allows the text to be positioned exactly on the horizontal or vertical quadrants, even after it may have been moved slightly.

Clicking and dragging the Blue boxes changes the radius without moving the arc center.

There are two handles for moving the text, one in the middle of the text, and one in the center of the arc, though that may be off-screen for very shallow arcs:

See Also:
• The Create Text form.
• The Auto Layout Text form (text in a box).
• The Text On A Curve form.
• Kerning and Spacing.
• Convert Text To Curves.

Convert text to Curves

In most cases all Text created in Aspire can be VCarved, Engraved, Pocketed and Profile machined or used with the 3D modeling functions. Some fonts do occasionally include loops and problems that need fixing using the Node Editing tools before it can be utilized for other functions. This text first has to be converted to Curves, creating lines, arcs and Bezier spans that can be interactively edited to fix the problem areas.

See Also:
• The Create Text form.
• The Auto Layout Text form (text in a box).
• Arc Text.
• The Text On A Curve form.
• Kerning and Spacing.

Script style fonts that are based on overlapping characters can be VCarved or Engraved without having to first convert the characters to curves.

If the individual characters contain overlapping vectors or loops these will need fixing manually using the Node editing tools.

When Profile Machining with Tabs is required the text must first be converted to curves. Opening the Tab form on the Profile machining form will show a message stating that the text must first be converted to curves and clicking the Yes button will automatically make the conversion.

Text can be converted to curves at any time by selecting the icon or clicking the Right mouse button and selecting Convert Text to Curves.

Text on Curve

This tool requires the user to select a single line of text with the Draw Text tool and a single vector curve/line. It will take the text and fit it onto the selected vector to follow the curvature. Options within the tool allow position, space and location against the line to be edited.

The Create Text Form can be used to edit the text on the curve (even if the curve has been deleted).

See Also:
• The Create Text form.
• The Auto Layout Text form (text in a box).
• Arc Text.
• Kerning and Spacing.
• Convert Text To Curves.

Text Size

Maintain text Size

Will not change the size of the text block

Scale text to fill curve

Will increase the character size in order to fit along the entire length of the selected curve.

Text Spacing

The slider can be used to increase or decrease the word and character spacing. Each time the form is opened, or new text is selected, this control starts at the 100% mark. While this text is being edited the spacing scale can be increased or decreased from its original value.

Text Position

The position of text relative to the curve is calculated using the height of the largest letter in the selected text string.

Above Curve

On Curve

Below Curve

Text on other side

Offset Distance

Allows the text to be moved away from the curve by a specified distance.

Text Alignment

The 3 options allow the text fitted to the curve to be aligned to the left, middle or right hand side of the selected curve. Or, when using a closed vector curve, relative to the Start Node.

Characters in the text string can also be aligned 'normal' to the drive curve or left in the original vertical position.

Align to Curve

Keep Vertical

Trace Bitmap

This tool automatically traces or fits vectors to image files so they can be machined. Use the Import Bitmap tool and select the image in the 2D view, then open Fit Vectors to Bitmap.

After importing an image the Tracing option allows vector boundaries to be created automatically around colored or black and white regions in the image.

Tracing a Selected Area of the Bitmap

You can define an area within the bitmap, such that only that part of the bitmap will be traced. This can be done by selecting the bitmap (if this hasn't been done already), and then clicking and dragging the mouse over the area you want, to define a rectangular region on the bitmap. This will be highlighted with a dashed black rectangle.

Clicking on the Bitmap again will remove a selected area if one has been specified, in which case, the entire bitmap will have vectors fitted to it.

Images can be traced either in color or black and white mode and the basic process is described below:

If the image is black and white already, the process can be considerably simplified by selecting the Black/White option.

For color images you can also reduce the number of colors you need to work with by using the slider to further simplify the trace selection process.

Check ✓ the boxes next to each color swatch to link colors to the Trace Color. These are the colors that will be included in the area to trace.

Adjust the fitting parameters for the resulting vector and use the Preview button to trace.

Click the Apply button when you are happy with the preview.

After vector fitting you will often need to adjust the vectors so be sure to watch the video tutorials on vector editing available for the software.

Working with Color Images

Color images are automatically reduced to 16 colors and the slider allows the visible number of colors to be set as required. Colors are merged with the closest match.

Colors can be temporarily linked together by clicking the check boxes next to each of the colors displayed. This changes the color displayed in the 2D view to the selected Trace Color. This is very useful for merging similar color's together to allow complete regions to be traced.

If a new Trace Color is selected the linked colors are displayed using this color in the 2D view.

The Reset button unlinks all the checked ✓ colors and the image displayed in the 2D view reverts back to the original 16 color image.

Working with Black and White Images

When working with Black and White images the slider can be used to change the Threshold and merge the levels of gray between all white (min), and all black (max).

When the image being displayed in the 2D view looks correct then clicking the Preview button automatically creates vector boundaries either around the selected Trace Color or the grayscale.

Fitting-Options

The options available on this form control how closely the vectors fit / follow the selected color boundaries and these can be modified to obtain improved results.

Corner Fit

The Corner Fit control determines how accurately the vectors are fitted to the corner edges in an image.

Loose

Tight

Loose

Loose will create smooth curves that may not follow corners very precisely, but will create smooth free-flowing vectorboundaries, with few nodes.

Tight

Tight inserts nodes to ensure the vector accurately follows the color boundary, to create sharp detail.

When using the Trace Color option it's sometimes useful to link a region of color's together, fit vectors and then link a new region or color's together, un-check the replace existing vectors option and fit another set of vector boundaries.

Noise Filter

The Noise Filter slider controls the minimum size of pixels that are traced / vectorized, preventing small unwanted vectors or noise being created.

For example, if an image contains single or very small clusters of pixels that aren't needed for machining a design. Then using the noise filter slider set at 4 pixels will ignore 2 x 2 or smaller pixel clusters.

Bitmap Fading

The Bitmap Fading slider controls the shading of the image in the 2D View. This is useful to see the trace vectors more clearly over high-contrast images.

Preview

This will preview the result of the tracing of the bitmap. If you are not happy with the result provided, you can alter the settings and click on the Preview button again to get an updated result.

Apply

When you are happy with the result of the preview you can click on the Apply button to keep it.

Close

Closes the Trace Bitmap form.

Dimensions

This tool allows you to add a variety of dimensioning annotations to your vector drawing.

Unless specified separately below, the dimensions are created using these steps:

1. Select the dimension type you wish to need: length; height; width; angle or the radius or diameter of an arc.
2. In the 2D View, click with the left mouse button to set the points the dimension needs:
   For an Angle Dimension, the first point is the centre-point.
3. Click where you need the arrow-tips to be.
4. Click to set the location of the dimension-line.
5. Click to set where the annotation text will appear.

• While dragging out a new dimension, a preview rectangle indicating the text size and position will be drawn.
• If you select a dimension before opening the Dimensions Form, the font properties can now be edited. Changing dimension-type or clicking a point on the screen while the form is open will start the creation of a new dimension.
• To edit an existing dimension while the form is open, hold down a Shift key while selecting it - there is a note on the form to remind you of this.
• When creating Dimensions, the mouse snaps onto vectors, guide lines and the four corners / mid-points around the edge of the job setup area unless a Shift key is held down while dragging.
  
  Arc Dimensions snapped to a guide line

Length Dimension

Use this to dimension a straight-line length in any orientation between two points.

The text preview box will snap to to the middle of the dimension line, unless a Shift key is held down while dragging.

Vertical / Horizontal Dimension

These two options also allow any two points to be selected, but the resulting dimension will be locked to indicate a vertical or horizontal distance (respectively) between the two points.

The text preview box will snap to to the middle of the dimension line, unless a Shift key is held down while dragging.

Angle Dimension

This option allows any arbitrary angle to be measured. The process is similar to creating a 3 point arc. First you must pick the center of an angle you wish to measure - typically a corner point. The next 2 points clicked will set the extents of the sweep you are measuring. The next Click will determine the dashed dimension line positioning and the final click will set the position of the text annotation.

• Angle Dimensions' arrow-heads will pop outside small angles if there is not room to draw them inside.
• Angles are extended with a dashed extension-line where required, allowing the dimension to be placed anywhere. The text snaps to the angle center and the leader-line angle snaps to horizontal, vertical or diagonal (disable snapping by holding down a Shift key).
• Angle Dimensions use a separate Decimal Places value to the other dimensions (as you change dimension-type you may notice the Decimal Places value change).
• Angle dimensions can now have up to six decimal places.

Arc Dimension

With this option selected you will only be able to select arc spans with the first click of dimension tool (Bezier curve spans are not supported). The second click will set the position of the dimension annotation, which will show the radius (or diameter) of the selected arc span.

• To display the diameter of an arc dimension simply check ✓ the Show Diameter box.
• Arc Dimensions recognise when a circle has been selected and allow placement anywhere around the circle. Arcs will now be extended with a dashed extension-line where required, allowing the dimension to be placed anywhere. The text snaps to the arc/circle center and the leader-line angle snaps to horizontal, vertical or diagonal (disable snapping by holding down a Shift key).

The text in the following example was first converted to vectors using the Convert Text to Curves command, then those vectors were converted to arcs using the Fit Curves to Vectors command:

Further Angle Dimension Examples:

Font Selection and Settings

This section of the form allows the user to change the settings for the dimension annotation, such as the font to be used, the height of the text and how many decimal places are required. The Offset field determines the gap left between the dimension markers and the vectors that are being measured.

Use Custom Text

You can check ✓ Use Custom Text to insert your own custom text. The text is stored per dimension, so you change between calculated and custom text without losing a dimension's custom text. When the form is first opened it defaults to calculated text.

Place Dimensions on Layer

By default this option is checked ✓ and the dimensions will be placed on a mid-gray Dimensions Layer. You can edit the name of the layer in the Name edit field. If a layer of this name does not exist, it will be created automatically.

The base of extension lines and the tips of arrows are snap-points allowing you to keep neighbouring linear dimension lines, lined up, for example.

Transform Objects

Click on an icon to learn more about it:

Transform Objects

The Transform Objects section contains all the icons which relate to commands for moving, sizing and manipulating objects.

Note: Vector Unwrapper  is only available in rotary projects.

Quick Keys

This reduces the time to create accurate geometry by allowing typed values while creating geometry. This is supported for creation of circles, ellipses, rectangles, polygons, stars, polylines and when in editing nodes or transforming vectors.

For example, while dragging to create a circle, typing 3R will create a circle with a radius of 3.

Inputting a Value

Input mechanism is as follows:

1. Input the value first, and Enter to execute the default action (if applicable)
2. Input the value first, and then a letter indicating the type of action required.
3. Input 2 values separated by a comma, and Enter to execute a specified action (usually width and height or X and Y).

1. Some actions require several input values.
2. In that case, it will be valuelettervalueletter
3. The action will be performed automatically once all letters required for that action have been entered.

You can enter a value and press Enter which will perform the default action.

The input times out after 5 seconds, if nothing was entered.

The value could be a simple expression, similar to that used from some of our text fields.

A full list of shortcuts can be found on the Shortcuts page

Move Selection

Selected items can be accurately moved and positioned using this option.

Anchor

The anchor position determines the point on your selected object's bounding box that will be moved to the absolute position entered.

Type of Move

Absolute

Relative

With this option selected, the values entered in the X Position and Y Position fields will incrementally offset the object from its current position, by the distances entered. The Anchor options are not relevant in this mode and so will be disabled.

The keyboard shortcut M opens the Move form in interactive mode.

Move Interactive

The default mode is to enable selected objects to be moved interactively by clicking and dragging with the cursor.

Holding down the Alt key when dragging objects around will constrain the movement to either the X or Y axes.

Pressing Esc or clicking Close will close the form.

Quick Keys

For moving objects with a specific amount without having to go into the form, the Quick Keys can be used while dragging the object. Simply, activate interactive movement by clicking twice on the object, and then drag it and start typing the value as per the shortcut keys table. Then, either press Enter or the letter required to perform your action.

See Quick Keys shortcut table for a list of available actions.

Smart Snapping

To constrain the movement of the object in the X or Y axis, start dragging the object along that axis and a snap line will appear that represent that axis.

This can be used in combination with the Quick Keys, mentioned above, to move the object by a set amount in a specific direction.

Set Size

Selected items in the 2D View can be accurately scaled or resized using this option.

Anchor

The anchor position determines the point on your selected object's bounding box that will be resized to the dimensions entered.

Link XY

Checking ✓ this option will always scale the height and width in proportion. Leaving the Link option unchecked allows non-proportional scaling

Auto Scale Z

This option sets a specific mode of scaling for 3D Components. When it's checked, ✓ scaling a model component in X or Y will result in it also scaling proportionately in Z, as such if you increase its size in X and/or Y then its Z Height will also increase and conversely when you reduce its X and/or Y size it will shrink in height. When it is unchecked then the Z Height of your Components will remain constant regardless of any X and/or Y scaling done either within this form or dynamically using the mouse in the 2D or 3D View.

Size Interactive

The default mode is to enable selected items to be scaled interactively by clicking twice with the mouse.
The process is:

1. Select the vectors
2. Click a second time to activate the interactive options - handles on the selection box
3. Click and drag on the white handles

The keyboard shortcut T opens the Scale form in interactive mode.

Interactive Handles

Quick Keys

For scaling objects with a specific amount without having to go into the form, the Quick Keys can be used while dragging one of the scaling handles around the object.

Dragging an edge handle, a single value is expected to determine the amount of change in that direction. This can be a relative value or an absolute value.
Draggina a corner handle, two values are expected with the new width and height of the object. Alternatively, a single value followed by S to scale relatively.

See Quick Keys shortcut table for a list of available actions.

Rotate

For precise control of the rotation, or to use a point other than the selection's center as the rotation center, you can open the rotation form from the Drawing Tab.

Selected items in the 2D View can be rotated to a new orientation using this tool. The rotation options form can be activated from the tool icon on the Drawing Tab. Alternatively you can use the interactive transform mode (where the form is not required) directly from the 2D View.

With this form open the additional Pivot Point handle is available (two concentric circles initially positioned at the center of your selection) for you to click and drag in the 2D View. The Pivot Point (around which the selection will be rotated) responds to the currently enabled snapping options to help you to position it precisely on significant locations within your artwork. Hold down the Shift key to temporarily disable snapping while you drag the Pivot Point.

Pivot Point

Use Coordinates

This sixth option allows you to precisely specify the position of the Pivot Point using the X and Y edit boxes. This is also the option that will be selected by default if you drag the pivot point using your mouse directly in the 2D View.

Angle

The Angle edit box allows you to specify a precise rotation angle to apply to your selection. Click the Apply button to rotate your selection by the value in this box.

Note:
A positive angle results in a counterclockwise rotation

A negative angle results in a clockwise rotation

Rotate Interactive

Generally the most convenient way to rotate an object in the 2D View is to use interactive transform. This mode is initiated by clicking the selected object twice with the cursor. The process is:

1. Select the object by clicking on it in the 2D View (or multiply select objects using box selection or by shift-clicking on them).
2. Click the selection a second time to activate the interactive options rotation handles on the selection box.
3. Click and drag on the blue handles (solid squares) at the far corners of the selection to rotate it.

Quick Keys

For rotating objects with a specific amount without having to go into the form, the Quick Keys can be used while dragging one of the rotation handles around the object.

See Quick Keys shortcut table for a list of available actions.

Mirror

Selected vectors/bitmaps/component grayscale previews can be mirrored to a new orientation.

Selected objects can also be mirrored about axes of symmetry relative to the bounding box of the selection, using the standard options on the Mirror Form.

• Select the object or objects to mirror.
• Click on the Mirror icon to open the Mirror Form.
• Select the Create a mirrored copy option to leave the selection and create a new set of objects.
• Click the Close button to accept the changes.

Shortcuts

The Shortcut Keys page describes these and other shortcuts that are used in Aspire.

Distort Tool

This tool allows you to bend and flex a vector or component by manipulating a distortion envelope using Aspire's standard node editing tools. You can select one or more vectors or components and then use one of the three different tool modes to create your initial distortion envelope.

If you try to use this tool to modify multiple, grouped or distorted components you will first be prompted to 'bake' your selection components into a single object. For more information on what this means, please see the section Baking Components.

Once the distortion envelope has been created, you can use Aspire's node editing tools to add or edit its nodes and spans. As you alter the shape of the envelope the associated object will be distorted to reflect the changes.

Baking Distortion into an Object

Once an object has been distorted, node editing will always relate to the object's distortion envelope. If you wish to edit a distorted vector directly again, you will first need to permanently apply the distortion to the shape.

Bounding Box

This option is available if you have a selection of vectors or components (Note that you cannot mix vectors and components in this mode). It creates a distortion envelope based on the closest bounding box that can be drawn around your selection. Thus the resulting envelope is always initially a rectangle, comprising four line spans and a node at each corner. Using the normal node editing tools, however, you can modify this envelope as much as you like and the shape within it will be distorted accordingly.

Along a Single Curve

This option is only available if the last item in your selection is an open vector that Aspire can use to define a curve, above which the other selected objects will be distorted. The distorted object can comprise one or more vectors or one or more components, but not both.

Using this option, you will usually end up with your objects bent to match the curve in your original selection. The distortion curve itself is left unchanged by this operation.

Between Two Curves

This option will become available if the last two objects in the current selection are open vectors, between which the other objects can be distorted.

The other objects in the selection can comprise one or more vectors , or one or more components, but not vectors and components together.

Therefore two examples of valid selections for this operation would be:

• 3 vector shapes and 2 open curves
• 3 components and 2 open curves

but not:

• 1 vector shape, 1 component and 2 open curves.

The selected objects will be stretched and squeezed between the two curves that were last in the selection. Neither of the contributing distortion curves in the selection will be altered by the operation.

Alignment Tools

The Align Objects tool provides a number of options for accurately aligning the selected object to other objects in the selection, or to the available material.

Align Objects

The different alignment options are grouped into three sections:

1. The first section of icons all work in relation to the material (job size).
2. The second section of icons all work with regard to the selected items.
3. The last section provides options to evenly space the selected objects, or to align them inside the boundary of the last object in the selection.

Align to Material

The options in this section will align one or more selected objects within the material workspace defined when you setup your job (the white area in your 2D View).

Center in Material

This option moves the selected items to be positioned in the middle of the material. The short-cut key for this is F9.

Center in Material X only

Align items centrally in the material only moving them along the X axis so the vertical position will not be changed.

Center in Material Y only

Align items centrally in the material only moving them along the Y axis so the horizontal position will not be changed.

Align to Selection

The different items comprising your design in the 2D View can be aligned relative to one another using the following selection sequence:

1. Select the item/s you wish to align / move (use single or multiple selection options).
2. Hold the Shift key down.
3. Select the final item - this is the object that the rest of the selected items will be aligned to Click the required alignment option.

There are 7 alignment options for aligning the selection to the inside edge:

Align Center

Center selected items in the middle (both horizontally and vertically) of the last selected item.

Align horizontal center

Align the selected items horizontally centered to the last selected item.

Align vertical center

Align the selected items vertically centered to the last selected item.

Align Left/Right

Align the selected items to the left or right edge of the last selected item.

Align Top/Bottom

Align the selected items to the top or bottom edge of the last selected item.

There are then 4 alignment options for aligning the selection to the outside edge of the last item in the selection:

Align Outside Left/Right

Align the selected items on the outside left or right edge of the last selected item.

Align Outside Top/Bottom

Align the selected items on the outside top or bottom edge of the last selected item.

Space Selection

The final section is different from the preceding two. The tools here evenly space the selected objects either between the first and last item in the selection, or, if Inside last vector is checked, within the boundary of the last item in the selection.

Show common tools on drawing tab

If this option is checked, ✓ the most common alignment tools will be displayed on the drawing tab in their own section called Align Objects. The Alignment form can still be accessed from the original icon in the 'Transform Objects' section (or by pressing F10).

Vector Unwrapper

This tool converts a vector into another vector suitable for using with the two-rail sweep tool to create rotary models from a desired cross section.

Usage

1. Select the contour you wish to unwrap
2. Use the options or the drag handle to select the centre of the unwrapping
3. Press Apply

Vector before unwrapping. The drag handle and a circle demonstrating the diameter of the model are shown.

Vector after unwrapping

Center of Rotation

The center of rotation for the unwrapping changes the unwrapping of the contour so that when the resulting contour is used to create a rotary model, the center of rotation of the model is the chosen point.

Use center of contour

Sets the center of rotation to be the center of the bounding box of the selected contour

Use center of workspace

Sets the center of rotation to be the center of the workspace.

Use custom point

Sets the center of the job to be a specified point. The custom point can also be chosen by selecting the drag handle and dragging to the desired point.

Drag Handle

Refine unwrapped vectors

Typically the resulting unwrapped contour will contain a large number of nodes. Selecting this option will result in an unwrapped contour with far fewer nodes.

The Edit Objects Tool Group

Click on an icon to learn more about it:

Edit Objects

The tools relate to the design elements and objects that you can create and manipulate within Aspire, for example vector shapes. This is where you will find the tools used to organize, edit or modify these objects.

The tool group is organized in the following way:

Object Selection Tools

Grouping and Ungrouping

The Measure Tool

Object Merge tools

Trim Objects

Interactive Vector Trim

Vector Validator

Create Fillets

Extend Vectors

Fit Curves to Vectors

Vector Boundary

Picture Editing Tools

Joining and Closing Tools

Object Selection Tools

Once vectors have been created within Aspire or have been imported from other design software packages you may want to make changes to them. These changes may be to prepare for machining or for use as construction vectors for making 3D shapes using the Modeling Tools. There are a number of functions for editing vectors which will be covered in this section of the manual. All the icons under the Edit Vectors section of the Drawing Tab will be referenced along with the icons under the Align Objects section of the menu.

Editing Modes

From the 2D view a vector can be selected and then three different editing modes allow different dynamic edits to be made to the vector(s) depending on which option is selected from the Edit Vectors section.

The three editing modes are:

1. Vector Selection
2. Node Editing
3. Interactive Selection

Vector Selection Mode

Selected from Edit Vectors section.

When the Vector Selection Tool is chosen, the selected vectors are shown as dotted magenta lines. Vectors need to be selected before any of the editing tools such as scaling and moving etc. can be used.

Vector selection methods

Multiple vectors can be selected in the following ways:

1. Manual multiple selection:

   Hold down the Shift key while clicking the Left mouse button on each vector required. Objects can be deselected by simply clicking on the object again with a Shift key pressed.

2. Moving the cursor from Left to Right selects only fully enclosed objects:

   Click and drag the left mouse button moving from Left to Right selects all objects completely inside the selection rectangle.

3. Moving the cursor from Right to Left selects all objects inside or touching the selection rectangle:

   Click and drag the left mouse button moving from Right to Left selects all objects inside the selection rectangle + any that the selection touches.

4. Pressing the keyboard keys Ctrl+A will select all vector objects in the design:

   Selected vectors are displayed as dotted magenta lines.

Deselecting Vectors

Selections can be cancelled by:

• Left clicking on an area outside the selection
• Pressing the Esc key
• Pressing the Right mouse button and clicking Selection ► Unselect All from the pop-up menu.
  You must click on the white drawing background to get this option in the pop-up menu.

Node Editing Mode

See Also:
• Node Editing Shortcut Keys

The Node Editing tool can be selected from the Editing window or by pressing the Keyboard shortcut N to toggle between Selection and Node Editing modes.

Vectors selected

Bezier node editing

When the Node Editing tool is active the cursor changes to a Black Arrow indicating that individual points (nodes) can be edited. Nodes can be interactively moved by clicking and dragging the left mouse button on a node to select and move the node to a new position.

The shape of lines, arcs and Bezier (curve) spans can be edited by clicking and dragging on the nodes or control points to move them. Multiple nodes and control points can be selected and moved by using the multiple selection options such as the Shift key and dragging to make a selection.

If you right click on nodes or spans a context sensitive popup menu will be displayed which allows you to insert or delete points and nodes, cut the vector, move the start point etc.

Node editing vectors is a very powerful way to be able to make changes to the vectors in your part.

Interactive Selection Mode

The Interactive Move, Rotate, Scale Selection tools can be used to quickly and easily modify vectors and components.

Clicking twice on one of the selected objects and the interactive scaling, movement and rotation handles are displayed in the same way as selecting this icon. Lines, Arcs and Bezier spans will be displayed as dotted magenta lines and text and grouped objects will be displayed as solid magenta lines:

When in this mode the mouse is used to click on one of the handles which has appeared on the selected Vector/s. Each handle is used for a specific editing operation as detailed here:

• Click the white background unless Shift is pressed.
• Press Esc
• Right click menu ► Unselect All

Grouping and Ungrouping

Grouping objects allows you to select, move and manipulate them as if they were one entity. The process is entirely reversible by Ungrouping.

Group selected Objects

Vectors can be Grouped allowing any number of vectors to be included as a single object that can easily be selected, moved and scaled etc. The Shortcut key for this operation is G.

Grouping vectors is particularly useful for machining purposes, where different vectors will be used for a single toolpath operation. Clicking any member of the group will select the entire group.

Ungroup Selection

Ungroup a set of Grouped vectors back to its individual vectors before it was grouped.
The Shortcut key for this operation is U.

Ungroup to the group's layer

By default, when grouped objects are ungrouped they revert to the layers on which they had previously been located before the grouping operation. However this is sometimes inconvenient. For example, when you have copied a group of vectors to a new layer, it is easier for subsequent editing if the copied vectors to remain on the new layer, even after ungrouping. An alternative right-click pop-up menu command has been added to make this process easier.

A shortcut key combination is also available to provide support for both of the ungroup operations. In summary, therefore, the group and ungroup shortcut options are as follows:

Measure Tool

The Measure tool allows you to find important information about your model or drawings.

It has two modes (please note that the options available in both modes are shown in the image here for convenience of documentation, but they are not normally available at the same time).

Measure Between 2 Points

With this option selected, you can click on two points in the 2D View and the form will report the measurements between the clicked locations

Distance

Straight line distance between the two points.

Angle

The angle (in degrees) of the line joining the two points, where horizontal is zero degrees and vertical is ninety degrees.

X Distance

The separation between the two clicked points in X only.

Y Distance

The separation between the two clicked points in Y only.

First Point

The precise X and Y coordinates of the position first clicked.

Cursor Position

The dynamically updated coordinates of the mouse cursor position.

Span / Contour Properties

This mode allows you to find precise information about the individual spans of a vector shape in 2D View. Use your mouse pointer to click on any part of the shape and the information relating to the entity you have clicked will be displayed on the form.

Type

The type of span you have clicked.
Possibilities include:

• Line
• Arc
• Bezier Curve

Length

The length of the clicked span.

Start Point and End Point

The precise coordinates of the node forming the start and end of the selected span.

Vector

Information relating to the whole vector, of which the selected span is part, is shown in this section.

Area

The total area of the selected vector

Perimeter

The total length of all the spans forming the perimeter of the shape

Num. Spans

The total number of spans in the shape.

Object Merge tools

Selected closed vectors that overlap can be merged together to create a new shape. These tools consider the closed vectors to be solid areas.

The following examples begin with these five vector shapes where the rectangle was selected last.

Weld Vectors

Welds overlapping vectors together to create a new shape which follows the outermost edge of all the selected shapes.

Subtract Vectors

Areas in the first shapes that overlap the last selected shape are removed. In this case, the last selected shape was the rectangle, so the rectangle is cut away from the circles anywhere that overlaps.

Keep Overlap of Vectors

Only areas of the first selected parts (the circles) that are covered by the last selected vector (the rectangle) remain after this operation.

Trim Objects

The trim tool allows you to trim all the objects inside a given boundary. It is much more efficient than manually trimming all the contours with the trimming scissors, and allows the trimming of closed contours, open contours and components.

To use the trim tool first select the tool by clicking the icon on the drawing tab. You then must select the objects you wish to be trimmed first and then the object you wish to trim against last. Finally, choose whether you want to clear the area inside the boundary or outside of the boundary.

If the Clear outside boundary option is selected then all the objects that intersect this boundary are clipped, and the area outside is removed. If the Clear inside boundary option is selected, then the parts of the selected objects which lie inside the boundary are removed.

Geometry before trimming.
Select the lines first
and then the circle

Trimmed vectors using
Clear inside boundary

Trimmed vectors using
clear outside boundary

If you want to use multiple vectors for the trimming boundary, they must be grouped for trimming. To group a collection of vectors select the vectors, right click and choose Group Objects from the drop down menu, alternatively select all the vectors and press the G key.

Group the vectors you want to
use as the clipping boundary

Select the vectors you wish to clip
followed by the grouped boundary,
finally trim use the trimming tool.

Interactive Vector Trim

The interactive trimming tool allows the user to just click on sections of vectors they want to delete.

The program finds the closest intersections either side of the clicked portion of the vector and removes the piece of the vector between the intersections. Optionally, when the form for this command is closed, the program can rejoin all the remaining trimmed pieces automatically.

Without using this tool, to remove an overlapping section of a vector, the user would need to insert extra nodes into both vectors, manually delete the intermediate sections and then manually join the resulting pieces. These operations can be performed with a single click using this tool.

When the tool is selected the cursor changes into a 'closed' scissor shape. When the cursor is moved over a vector suitable for trimming the scissors 'open' to show you can click and trim.

The only option on the form allows the user to select whether the program will automatically try to rejoin trimmed vectors when the form is closed. For most simple cases like that shown above with the overlapping rings, this option can be left checked ✓. If you have an example where for instance many trimmed lines meet at the same point, you may want to uncheck this option and rejoin the vectors manually.

Vector Validator

The Vector Validator is intended to help find issues with contours after file imports that are stopping tool-path creation such as overlapping contours or intersections. It also indicates zero-length spans.

The Vector Validator dialog can be opened with a selection to work on. If there is no selection, all visible vectors on the current Side of the current Sheet on visible layers will be validated. The selection can be changed while the form is open.

The text on the Search button changes to show whether all vectors or just the selection are going to be searched. While searching, the Search button becomes a Stop button.

To cancel a search, click the Stop or Close button, or the cross button on the progress bar slowly:

Issues found so far will be marked.
The close button will close the form after stopping the search.

Marks

Examples of the marks described on the form are shown below:

The markers do not move if you move or delete any vectors while the form is open. Markers are automatically cleared when the Search button is clicked or the form is closed.

Vectors can be edited (and Node-edited) while the form is open as long as a search is not in progress.

Text is not validated unless it has been converted to vectors. There is a note on the form to remind you of this.

The search will stop if 1000 issues are found.

If no issues are found a dialog will pop up saying so to confirm that the search was carried out.

If zero-length spans are found, the Fix zero length Spans button is enabled. Clicking this will remove the zero-length spans and clear their markers.

Each time you run the Vector Validator it may appear to find different results first.
The order that the vectors are validated is random because the process is multithreaded; like lots of workers moving a pile of objects onto a conveyor belt that only holds one object at a time...
Several workers may want to put an object on the conveyor belt at the same time...
The final order depends on which worker got there first, as one worker will wait a little to let another place their object on the conveyor.
Which worker waits, and how fast each worker works, varies randomly because the computer may decide that you moving your mouse around is more important than validating vectors and reassign a worker to draw the mouse for a moment, for example.

Create Fillets

Fillets or radiuses can be added interactively at points where any two spans on a contour meet. To use the filleting tool we select the icon from the drawing tab. Choose a radius for the fillet and the type of fillet you would like to use.

When the mouse cursor is near a node that can be filletted, the mouse cursor changes to show a check-mark ✓:

Not ready to fillet

Ready to fillet

When the check-mark ✓ is visible, click the left mouse button to fillet the corner.

Angle Before Filletting

Angle After Filletting

As well as conventional radius filleting of corners, this tool includes 2 special types of filleting for corners formed by two straight lines. They will create an overcut shaped area in corners to allow clearance for another piece of material to be slotted into the part without being obstructed by material left by the radius of the tool. Below left you can see a blue piece of material fitted into a normally cut slot, this would fit no further in than the radius of the tool would allow. Below right you can see the same situation with a slot which has the Dog-Bone style corners applied to it which allows the part to fit full depth into the slot.

No Filleting

Accurate fit with Filleting

This is a very useful tool for slot-together furniture designs, model aircraft, dinosaurs etc. Below you can see a part from a slot together dinosaur assembly, on the left is the standard part and on the right is the same part with the T-Bone style fillets added to these slots. This type of fillet needs to be used when the slot is close in size to the tool diameter.

No Filleting

Slots Filleted

Fillet / Tool Radius

This size of this value is used to create the fillet as described for each individual type of fillet below. To create any of these Fillets you need to select the type required, then move the mouse cursor so it is over a corner between two vector spans. If it is a legitimate place to create the fillet then a check mark ✓ will show and the user can click the mouse button to create it. It should be noted that sometimes unexpected fillets will be created if the fillet size is too big for the vector shape. In that case, simply undo the change and repeat the process with a suitable fillet size.

Fillet Type

Normal fillet

This creates a standard corner fillet based on the Radius defined, typically this would be used for design purposes and not for editing a slot for fitting purposes. Below left the image shows the vector before filleting the two inside radii, on the right is the filleted version.

Straight Line Span Vectors before Filleting

Straight Line Span Vectors After Filleting

Normal filleting can also be used on Bezier and Arc Spans, or a combination of all three span types (Straight lines, Arcs, Beziers) if there is enough space to create a fillet based on the specified Radius.

Arc Span Vectors before Filleting

Arc Span Vectors after Filleting

Dog-Bone Fillet

This creates a circular cut-out style of fillet, the circles will be placed so the upper right part of the circle touches the original sharp corner and are created with the Radius specified. This option should not be used if the slot width and the tool are similar in size. Below left is the vector showing the slot before filleting, on the right is the filleted version using the 'Dog-Bone' option.

Vectors before Dog-Bone Filleting

Vectors after Dog-Bone Filleting

T-Bone Fillet

This creates a circular cut-out style of fillet, the circles will be created with the Radius specified. This option should be used if the slot width and the tool are similar in size so the slot can grow out to the side to ensure there is space for them to fit. Below left is the vector showing the slot before filleting, on the right is the filleted version using the 'T-Bone' option.

Vectors before T-Bone Filleting

Vectors after T-Bone Filleting

The placement of the fillet is an interactive process; you can choose which side of the 'corner' the T-bone filet is placed. If you click on a 'corner' the fillet will be placed automatically on the longest side. By clicking to the side of the corner you want the fillet placed you can choose which side the fillet is placed on.

vertical edge clicked
near the corner

Horizontal edges clicked
near the corner

In addition, fillet arcs can be removed by simply clicking on an existing fillet arc. This works even for vectors that have been imported with filleted corners. This feature allows the user to easily change the size of fillets by clicking once to remove the existing arc and then clicking the corner to insert the new fillet. In many cases, by allowing the user to control which side of the corner the 'T-Bone' fillet is placed on means that the fillet can be hidden when the pieces are assembled.

Removing Fillets

Fillets can be removed in the same way that we add fillets: move the cursor over the fillet that you wish to remove.
If this fillet can be removed then the cursor shows a cross to indicate that it is possible to remove a fillet:

Clicking removes the fillet:

Before removing fillet

After removing fillet

When removing fillets the software does not store what kind of geometry the fillet was created from. It always defaults to using straight lines to return the fillet to a sharp corner. As such if the fillet is across multiple spans or is derived from arcs or Bezier curves then it will not go back to its original state and instead it will remove the radius and extend two straight lines to create the new corner. Below are images that show this effect, the first set show the whole vector and the second show a section of the vector in node edit mode to help show the difference. If the fillet was created recently then it may be possible to use the Undo command to return it back to its original geometry.

Original Vector

Vector with Fillets

New Vector after Removing Fillet

Original Vector in Node Edit Mode

Vector with Fillets in Node Edit Mode

New Vector after Removing Fillet
in Node Edit Mode

Extend Vectors

This tool allows you to extend two vector lines to their common point of intersection. The tool form is rather sparse, but that is because all the action occurs directly in the 2D View.

With the Extend Vectors tool active, moving the mouse pointer over the ends of open vector shapes (without clicking) will highlight a dashed preview extension line from that shape. The line will change dynamically as you move the mouse over the end spans of different open shapes. Clicking with the left mouse button at this point will set it as the target line to extend and the magenta line will remain visible.

The mouse can now be moved over existing spans along the length of the preview extension line, or over the end of another shape to create a second, intersecting, preview extension line.

Clicking on any of the intersection points indicated by the mouse cursor will extend the initial shape to that point and complete the operation.

First click creates a preview extension line
from the selected vector span.

Moving the mouse over another span
will display a second preview extension line
to the point of intersection.
Click the line to apply this change.

The tool can be closed at any time using the Close button on the form. Right-clicking in the 2D View will reset the tool so that it is ready to select another target line to extend.

Fit Curves to Vectors

This function allows the user to fit arc, Bezier curves or straight lines to selected vectors. The newly created vectors will be approximated based on a user defined tolerance. Using this function can aid with smoothness for some toolpath options and also help to simplify data for modeling purposes.

The Curve Fitting function can be accessed from the Edit Objects area of the Drawing Tab, the Edit Menu ► Curve Fit Vectors in the Main Menu or by using the short-cut-key combination Ctrl+F.

Fitting Type...

Circular Arcs

Checking ✓ this option means the selected vectors will be approximated using arcs:

The vector before fitting

The same vector fitted with arcs

Bezier Curves

Checking ✓ this option means the selected vectors will be approximated using Bezier curves.

The same vector
fitted with bezier spans

The same bezier spans in Node-edit mode

Straight Lines

Checking ✓ this option means the selected vectors will be approximated using straight lines.

The vector before fitting

The same vector fitted with straight lines

Tolerance:

The value which is set in the Tolerance area determines how closely the original vectors will be approximated. The newly created, Arcs, Beziers or Lines will be generated within a distance of the original vector which is plus or minus the specified Tolerance value. The smaller the value the closer to the original the new data will be but it will also mean more data points will be used. A larger Tolerance will not be as accurate to the original but will have less data points. The diagram below shows the curve fitted to two straight lines with the max possible distance between them defined by the Tolerance set. The tolerance is the distance indicated with the red arrow:

The same vector fitted with straight lines

Keep Sharp Corners

Checking ✓ this option will make the Curve Fitting routine keep sharp corners which have a difference greater than the Max Angle value specified. Any corners where the difference in angle is less than this value will be modified within the specified tolerance. The images shown below demonstrate how this works. The first image shows a set of straight lines before curve fitting with the angles shown between the spans. The second image shows this after curve fitting with the Keep sharp corners set with a value of 20°. You can see the two lines which were under the 20° difference have had a curve fitted between them but the other corner which has been retained as the original angle is greater than 20°.

Initial Vectors

Result after Keep Sharp Corners

Replace selected vectors

Checking ✓ this option will delete the current vectors and replace them with the new curve fitted vectors. Un-checking it will keep the original vectors as is and in addition create new curve fitted vectors. The new vectors will always be created on the currently selected Layer.

Vector Boundary

The Vector Boundary form allows you to create boundaries around selected vectors.

You can offset the boundary outwards and optionally create convex or 'Rubber band' boundaries.

Offset Boundary

When this is checked ✓ the created boundary is offset outwards by the distance specified.

Rubber Band Boundary

When this is checked ✓ the created boundary is the result of stretching a rubber band around the currently selected vectors.

The images below demonstrate the difference between the two types of boundary that the form creates. The picture on the left illustrates the standard offset output and the one on the right shows the result when Rubber band boundary option is checked ✓.

Offset Boundary only

Offset Boundary and Rubber Band together

Edit Picture

The Edit Picture form allows you to add a border to, and edit the properties of a selected bitmap.

Contrast

This slider adjusts the contrast. A higher contrast emphasises the differences between the light and dark parts of the image.

Brightness

Gamma

Invert

Inverts the colors in the image. White becomes black and black becomes white.

Grayscale

Makes the image black and white.

Add Border

Fades the edges of the image based on the border type and the width of the fading.

Rectangular Border

Oval Border

Crop Bitmap

Select the image you would like to crop. Then using shift + left click select the closed vectors you would like to use to crop the image. You may select multiple vectors but the image must be selected first. Click the crop bitmap button to clear the image outside of the vector. If multiple vectors are used for the cropping then the crop tool leaves only the area of the image that lies inside the selected contours.

Joining and Closing Tools

The icons to join and close vectors are located under the Edit Vectors section of the Drawing Tab.

Join Open Vectors

This icon opens the Join Vectors Form

Open vectors are automatically identified and closed or joined to other vectors where the end points lie within the user definable tolerance.

Join/Close vectors with a straight line

Join with a Line finds the closest end points on 2 selected, open vectors and joins with a straight line. Close with a Line closes a single open vector with a straight line between its two end points.

Join/Close vectors with a smooth curve

Join with a Curve finds the closest end points on 2 selected, open vectors and joins them together with a smooth curve.

Aspire has two smooth joining methods:

• A smoother method (new for V9.5)
• A more symmetrical shallower join method

Example of smoother joining (left) versus symmetrical joining (right)

Join/Close by Moving End Points

Join Moving End Points finds the closest end points on 2 selected, open vectors, calculates the mid-point between them and moves the end points to this position.

The Offset and Layout Tool Group

Click on an icon to learn more about it:

Offset and Layout

Offset Vectors

Linear
Array Copy

Circular
Array Copy

Copy Object
Along Vectors

Plate Production

Nesting

This tool group includes tools to create offset versions of existing objects or to layout objects automatically.

Offset Vectors

Selected vectors (open or closed) can be offset either inwards or outwards to create new vector shapes that might be useful for edge patterns or borders etc. To offset a vector shape, use the following steps:

1. Select the vectors to offset
2. Select the required direction - Outwards / Right or Inwards / Left
3. Enter the Distance
4. Click the Offset button

Options

The offsetting options are slightly different in their behavior depending on whether the vector to be offset is open or closed. See below for more information.

Create sharp offset corners

Will retain any sharp corners in a design.

Offset with Sharp Corners on

Offset with Sharp Corners off

Offsetting Open Vectors

When offsetting open shapes, the options are either to the Right or Left side of the selection. The direction of open vector(s) is very important as this is used to decide the right and left side of the selection. Selecting Node Edit mode (pressing N on the keyboard) will display a Green node at the start of the vector. Looking along the vector(s) from the green node indicates the direction and the image below shows offsets to the left and right of an open vector.

Notes

Square Offsetting a very acute (included) angled sharp corner will result in the corner point being positioned a long way from the original geometry, often off the material or cutting through other shapes in the design. To stop this happening Aspire checks that the distance for the new calculated offset point is less than 5 x the offset distance away from the original corner point.

Array Copy

This tool will automatically create copies of the selected object and lay them out in a grid pattern. The grid size is determined from the number of row and columns requested and the spacing of the object copies can be set directly as a gap distance, or in terms of an offset distance between each copy's position.

Selected Objects Size

Reports the current size of the selection that you are intending to block copy. This is for information only, but the values can be selected, copied and pasted to use in other calculations.

Rows and Columns

These options specify how many rows and columns of the selected object to create. The total number of copies made will be X multiplied by Y.

Spacing...

Gap

The X and Y fields will be used to specify the gap between edges of each object copy.

Offset

The X and Y fields are used to define the offset of the position of each object copy, relative to the preceding one.

This example shows a sign blank copied to create a 3 x 3 array.
3 Rows x 3 Columns with a Gap of 0.3 inches between each object:

Symmetry...

The symmetry area of the form gives you the ability to mirror and rotate objects. This allows for more advanced pattern making, by default the block symmetry form is set so there is no symmetry or rotation. To alter the pattern you can simply press the block symmetry buttons to create your desired pattern.

Default Block Symmetry Options

Resulting Pattern

Horizontal Symmetry Applied to Row Above

Resulting Pattern

Row/Column displacement...

Entering values in the Row/Column displacement allows you to move a row or column by the value specified.

Row Displacement of 1

Resulting Pattern

Group Copies

Having this option checked ✓ will group the objects that you have created in the form when you hit the Copy button.

Circular Copy

This tool will automatically create a repeating pattern by making copies of the selected object and positioning them around a full or partial circle. The number of copies to be made can be entered directly.

Rotation Center

This is the absolute XY coordinate around which the objects will be rotated when copied and pasted. The default Rotation point is the middle of the selection. You can set the rotation center coordinates explicitly using the X and Y edit boxes on this form or by clicking the selected geometry to show the transform grips, then double-clicking the center one to show the pivot-point and dragging the Pivot Point handle associated with the selection in the 2D View:

Rotate Copies

This option controls whether the copied objects are each rotated as they are placed around the circle, as shown in the diagrams below. If this option is selected, each copy is rotated according to its position on the circle. If the option is not selected then each copy maintains the orientation of the originally selected object.

Rotate Copies selected

Rotate Copies not selected

Angle

Note: A Negative Step Angle pastes the copies in a counter-clockwise direction.
A Positive Step Angle pastes the copies in a clockwise direction.

Total Angle

With this option selected the number of items is divided into the Total Angle to give the incremental angle between each object.

Step Angle

With this option selected this angle is used to copy the selected vector(s) by this angle x the number of Items.

Copying Multiple Vectors

The result of one array copy can be used for another to create more complex patterns, this one being used for an engraving. The rotation point has been set by double-clicking the centre grip, then dragging to the desired location:

Copying multiple vectors

Result of Copying Multiple Vectors

Copy Along Vectors

This tool automatically creates repeating patterns of objects by placing copies of them along the length of one or more selected vectors. The tool allows any existing object to be used but it also has an option specifically for the creation of circles, which is a common design element for patterns of this sort.

To make copies of an existing object, select the item to copy, then holding a Shift key down to facilitate multiple selection, select the vector curve or curves you wish to paste the item along. Make sure the Copy Object option is highlighted and click Copy.

If you wish to create circles, then you simply need to select one or more vectors along which the circles will be created. Ensure the Copy Circles option is highlighted and click Copy.

Copy Object

Any shape vector or group of vectors can be copied along a curve or curves. The first vector or group of vectors selected is the object that gets copied multiple times along the curves.

Copy Circles

Selected Vectors

Circles Copied along curves

Distance between copies

This is the distance along the selected curve between each pasted vector. The Force even spacing option ensures that objects are pasted at the end points on the curve(s). If this option is not selected the pasted objects will be placed at the specified distance and may not match the exact length of the curve.

Number of copies

Selecting a specific number of copies automatically sets the specified number of copies along the entire length with an even spacing between them.

Align Objects to curve

With this option selected the pasted objects are automatically aligned 'normal' or perpendicular to the curve they are being copied onto. If this is not selected, the copied objects stay in the orientation of the original.

Selected Vectors

Stars Copied along the curve

Create Copies on new layer

This option creates the multiple copies on a new layer making it much easier to select and organize the resulting vectors for machining purposes etc.

Reverse Direction

If your copies appear upside down, this option will perform the copy operation in the opposite direction along the selected vectors and the resulting copied shapes will be created the other way up.

Plate Production

This command is for designing and engraving multiple badges or nameplates using variables for positioning imported data from a text file list. The production plate functionality is typically used by engravers making badges from a database file supplied by a customer, but could also be useful for making nameplates for hotel rooms with consecutive numbering.

Procedure

The general procedure for using the Production Plate functionality is,

Draw and Setup the Master Template

Create a New job and specify the Material Size to equal the Sheet size the badges will be cut from.

Layout the badge / plate at the required size and using the Text Tools add variables where imported data / text is required. Variables are defined using double exclamation marks ('!!') at the start and end of the variable name.

Calculate Toolpaths

Toolpaths are optional and Production Plate functionality can be used to simply create the necessary vectors and text etc. for a batch of plates.

Use the Plate Production Tool on the master template

With all of the vectors that make up the master template selected, click on the Plate production tool to open the Plate Production Dialog window.

The Plate Production Dialog

The left side of the Plate Production form is used to layout the plates / badges on the selected sheet of material, and shows the total number of plates that can be engraved / machined from each sheet of material.

Material Size

This is the material sheet size that the badges will be engraved onto. If the number and size of the badges requires additional sheets of material to be used the software automatically creates a separate layer for each sheet required.

Plate Size

This is the size of the selected Plate / Badge and is based on the bounding box of the selected vectors.

Sheet Margins

This specifies the border margin between the edge of the material sheet and the plates.

Independent margin spacing can be set for the Top, Bottom, Left and Right sides of the material

Equal Margins ensures the same space is added around all 4 sides of the plates.

Spacing

This is the horizontal and vertical spacing between each Plate / Badge.

Number of Plates

The number of plates that will fit on to the specified material sheet size is automatically calculated. This calculation takes the plate size and adds the Sheet Margins and Plate Spacing to determine the maximum number of plates that can be made from each sheet.

Toolpath Options

If toolpaths have been calculated for the master Template this option is available.

Checking ✓ this option automatically calculates toolpaths for all the plates / badges in the project.

Unchecking this option only creates the vectors for each plate / badge.

Import the Data to be Merged into the Template

The right-hand side of the Plate Production form is used to select the data that will be merged into the template, and how the data will be interpreted to create each plate / badge.

Import from file...

Import the required text / data file and select the appropriate format separator.

The data file is commonly created using a spread sheet such as Windows Excel. Use the option to Save As or Export to obtain the required file format that includes the correct Separator information.

Separator

The separator is the method used in the data file for dividing each set of information into columns. The most commonly used options are: Comma, Tab, Semicolon or a Space

First row is column names

It's very common for the first row of data in a file to simply show what each of the field names are, and this information is not used on the badge or plate. Checking the box First row is column names tells the software to start working with data from row 2

Assign the Variables to the data in the text file

All of the variables specified on the template - text with double exclamation marks '!!' on either side '!!' are automatically listed on the form. These variable names are each assigned to a data field (column of text) inside the data file.

Variable Assignment

Click to select a Variable Name then select the data field from the imported file that is required on each badge / plate i.e. the person's name

Repeat for each of the Variable Names listed on the form

Number Formatting

Variables can be assigned to Text from a data file - Names, Dept., etc. or to a Counter number that can be formatted and incremented using the Number Format options.

Calculate

Click Calculate to create all Badges and associated Toolpaths

If toolpaths have previously been calculated for the vectors in the Master Template, the option to automatically Create Toolpaths for each badge / plate is switched on in the bottom left corner of the form.

Close

Click Close to finish plate production and close the form

Multiple Sheets

Multiple Layers are automatically created if multiple sheets of material are required to engrave all of the badge data from the imported text file. Layer named Sheet 1 is displayed in the 2D view showing the badges on this sheet.

Each of the Sheets is on a different layer and can be set visible or invisible using the Layer Manager.

Multiple Toolpaths

When Toolpaths are automatically calculated, a separate toolpath for each operation on each sheet of material is calculated and named using the convention 'S1 - Name', where the Name is the name of the toolpath previously calculated for the template.

The example above shows the original 3 toolpaths calculated for the master template - Logo, Text and Cut Out. Plus the 2 sets of new toolpaths created to engrave onto 2 sheets of material.

• Sheet 1: 3 toolpaths - Logo, Text and Cut Out
• Sheet 2: 3 toolpaths - Logo, Text and Cut Out

Nesting

The Nesting tool will automatically fit vector shapes within the user defined area in the most efficient way it can calculate (based on the user defined parameters). By default the area the vectors will be fitted is the current Job Size but it is also possible to select a vector as the nesting area. This is a powerful way to optimize material usage and increase toolpath efficiency when laying out and cutting a number of shapes.

The image below left show a set of letters which have been typed out using the normal Text layout tool, the image on the right shows the same set of letters after the Nest Parts function has been used to optimize their layout. The Nest Parts tool will be documented in detail in this section to show how the options within the menu control the layout.

Before Nesting

After Nesting

What kind of yield should I expect from the Nest Parts command?

While the Nest Parts function within Aspire is designed to do as good a job as possible it is important to understand it will not always nest parts as well as an intelligent (and patient) human. The nesting in Aspire works incrementally and does not re-arrange parts it has already placed. Therefore it does not have the ability to adjust things as the parts are being fitted that a human nester might see could be more efficient.

The Nest Parts function excels when the parts are relatively small compared to the nesting area and there are a large number of parts to nest.

If you have a relatively small number of shapes to nest or you plan to cut the same set of parts many times then it may be better to take the time to manually nest your vectors. When you use the Nest Parts function and see some obvious places that you could do better this is a good indicator that manual placement may be better.

Sheets

The amount of material required to Nest the selected vectors may be larger than the specified work area (Job Setup). To cope with any 'overflow' Aspire makes use of a new type of entity called Sheets. Sheets are used for any nested shapes that will not fit within the boundaries of the specified Job Size (or the selected vector). Additional Sheets will be created using the same parameters chosen to Nest the vectors. These are displayed to the right and above the current Job area as can be seen in the image shown below. The use of the Sheets will be explained in more detail in section below on choosing the Active Sheet within the Nest Parts form.

The concept of Sheets is very specifically related to machining the finished parts and is not designed to replace layers. Sheets should NOT be used to organize vectors for modelling or to organize vectors which you intend to use for different machining operations, in those cases the Layers should be used to manage the vectors.

The sole purpose of Sheets is to allow nested parts for production type machining to be laid across many units of the same material. Only vectors on the Default Sheet can be nested so Nest Parts should be the last command carried out on the parts before machining. As such objects should not be nested more than once, if you do not like the nesting solution then you should use the Undo (Ctrl + Z) command immediately and then make changes to the settings before trying the nesting again.

How Parts are Nested

Nesting shapes is a complex calculation which requires the user to make sure the vectors are in the correct state to get the results they are looking for, this is especially important when nesting overlapping vectors or designs that have sets of vectors that need to stay in position with each other. In certain situations it is necessary to group together particular vectors to get the correct result. For simple shapes within shapes such as an 'O', 'B', 'P' etc. there is no need to group them before nesting. Aspire will keep these internal shapes in the correct position and orientation as the shapes are nested.

If the 'outer' vectors of the items being nested are overlapping (and are supposed to be overlapping) then they should be grouped together. This will ensure that the software does not try and nest other items in incorrect places inside of these objects or break the components apart; the nesting for these groups will be done using the bounding box of all these grouped items.

Below you can see an example showing the value of this. The first image shows 3 parts to be nested 6 times each, they include overlapping vectors and single lines. The second image shows the parts nested WITHOUT Grouping as you can see the parts are split apart and the single lines are deleted. The 3rd image shows the parts Grouped before nesting into 3 specific groups, these keep all the parts in the correct position and does not delete the individual lines.

Original Parts

Nesting without Grouping

Nesting with Grouping

Original vector layers for grouped vectors will be remembered even if the vectors are nested. If nested and then ungrouped the objects within them will go back onto their original layers. This can be useful if you have arrangements of production parts which are on different layers that you need to nest. These might be parts which use layers for different machining operations (drilling, pockets etc.). To nest these you can do the following:

Group the complex component represented by vectors on different layers. Nest the grouped objects to optimize placement. Select all the vectors and Ungroup to get the data back on the original layers for machining.

Once you click the icon you will see the form shown below. You can see there are a lot of options on this particular form, these will all have a bearing on how the parts are nested. Generally it is assumed that you are nesting parts for the purposes of machining so a number of the options are set in regard to the tooling you plan to use and parameters associated with cutting the parts out.

It is therefore very important to use the correct values that correspond to the machining choices you plan to make and keep a note of these so you use the correct values when you come to actually create the toolpaths.

Tool and Clearance Settings

The settings in this section of the form will determine the spacing which will be left between each of the nested vectors and also control how close they are to the edge of your nesting area.

Tool Dia. (D)

Enter the diameter of the tool that you will be using to Profile (cut-out) the vectors you are nesting. This is the minimum distance that will be left between shapes once they are nested.

Clearance (C)

The Clearance value will be combined with the specified Tool Diameter to create the final minimum spacing between the nested shapes. For example a Clearance of 0.05 inches combined with a Tool Diameter of 0.25 inches would create a minimum spacing gap of 0.3 inches (0.05 + 0.25 = 0.3).

It is important to note that if you want actual material to be left between the nested shapes once they are cut out that the Clearance needs to be larger than the diameter of the tool. In the example used above where the minimum gap is 0.3 inches (0.05 + 0.25) the area machined by a 0.25 inches diameter tool cutting these shapes out would overlap as shown in the image to the left below (the blue shows the area which would be removed by the tool), this would leave no material between some of the parts.

If you wanted there to be material between the cut-out passes then you would need to specify a Clearance value larger than the Tool Diameter. For instance a Clearance of 0.3 inches would make a total gap of 0.55 inches, this is shown in the image below right. This would leave a minimum of 0.05 inches of material that would be left once the tool had cut out the shapes. This would be very important if using tabs to hold your parts in place, or if you wanted to prevent the scrap from potentially jumping off the table.

Clearance less than Tool Diameter

Clearance greater than Tool Diameter

Border Gap

The Border Gap value is applied to the edge of the area which is being used to nest the vectors into. It will be added to the Clearance value around the edge of this shape to create the minimum distance that parts will be nested in respect to the nesting boundary.

Vectors can be nested either within the whole Job area or into another selected vector (see section below on Last vector is nest boundary for more information on that option). The shapes will be nested as close to the edge as possible using the Clearance specified to determine the minimum distance from the edge. In many situations it is beneficial to have an extra gap from the edge of the material to ensure that the tool does not overlap into an area where there may be clamps (or other obstacles) and to ensure that some material is left for hold-down.

The Border Gap can be used to define this extra distance. In many cases it would be defined as the tool diameter or an even larger value. Below left the image shows no Border Gap, below right you can see a Border Gap has been defined leaving a boundary area around the edge of the nesting area.

No Border Gap

Border Gap

Part Nesting Options

The options in this area of the form will all directly affect how many parts or how efficiently it is possible for the software to fit shapes into the defined nesting area. The use of these options may depend on the particular material and application you are going to be using your cut parts for. Think carefully about the effect they will have on your shapes to ensure it does not adversely affect the finished cut parts.

Rotate Parts to find best fit

Checking ✓ this option will allow the software to rotate the selected vectors in order to try and better fit them. The increments of rotation the software will use is based on the Rotation step angle which is defined in the form area shown below.

In theory the smaller the specified angle the more options the software will have to fit the shapes together so the more efficient the nesting will be. This does depend on the shape of the vectors though. It should also be noted that the smaller the angle specified the longer the nesting will take to calculate. Un-checking this option will ensure the parts keep the same orientation that they had when selected. This could be important if you are working with shapes that need to be oriented in a specific direction, for instance in regard to the material grain.

Rotate Parts Enabled

Rotate Parts Disabled

The image above and left shows the letters nested with 30 degree rotation and the image above right shows the same letters nested with NO rotation. As you can see, by allowing the rotation the software can fit the letters into a smaller area. In this case it is not a huge difference but the more shapes there are and depending on the style of the shapes it could be a bigger margin.

Mirror parts to find best fit

Checking ✓ this option will allow the nesting to mirror (flip) the vectors in order to try and more efficiently nest the selected shapes. This should only be checked ✓ if the direction the parts are cut in is not important. For instance if you are using pre-finished material you would always want the face of the part to the top of the material and so would not want to allow the software to mirror them. If the parts were being cut-out and then finished or depending on the material being cut this may not be an issue and so could be used to help fit more parts into the nesting area.

Allow parts inside other parts

Checking ✓ this option will allow the software to nest within the internal areas of shapes that have gaps in the middle. This would be a good way to optimize material if you were cutting out parts but would not be a good choice if the inside of the shapes was only going to be pocketed as it would not then be scrap material. Grouped objects will not allow shapes to be nested within them even if they appear to have space to fit the smaller items. They would need to be ungrouped to allow the software to use the internal regions. Standard typed text will allow nesting on inside areas as shown in the example below.

In the two images below you can see a set of letters which are going to be cut out. The larger letters have sizable internal areas that will become wasted scrap, using the Allow parts inside other parts option means that Aspire will use these internal areas to fit any smaller parts into them. This can be seen in the right hand image which shows the letters after nesting, where the inside of the O's and the B have been used to nest the smaller shapes.

Original

Parts Nested inside other parts

Sheet Options

Nest From

This area of the form is used to define which corner the nesting will start in. There are four options which can be selected from the options in the form.

Each node corresponds to the respective corner of the Material or the selected boundary vector. The first nested parts will be placed in that corner and the shapes fitted according to the Nest Direction specified (see section below).

Nest Direction

The options in this area of the form are used to select how the parts will progress as they are positioned within the sheet. The best way to think of this (for the purposes of this section) is that they 'pour' out of the selected corner filling the sheet in one axis then advancing along the other defined axis (X or Y) .

Along X

Checking ✓ this option means the nested vectors will fill the boundary area vertically then progress horizontally along the X axis, radiating from the corner selected in the Nest From section of the form. The image below shows the Along X nesting option with Nest from... set to the lower left corner.

Along Y

Checking ✓ this option means the nested vectors will fill the boundary area horizontally then progress vertically along the Y axis, radiating from the corner selected in the Nest From section of the form. The image below shows the Along Y nesting option with Nest from... set to the lower left corner.

Last vector is nest boundary

Checking ✓ this option means the last vector selected will be used as the boundary for the nesting area. This can be useful if you need to define a non-rectangular shape to Nest Parts into, such as large off-cuts from a previous job. It's important to note that using this option will not respect the currently defined Job Area if the selected boundary vectors goes outside of it. If there are too many vectors to fit into the last selected vector then additional Sheets will be created using the same boundary shape for the parts being nested, the boundary vector will be positioned on the Default Sheet (zero) along with any items not selected for nesting.

Not having the Last vector is nest boundary option checked ✓ means all the selected vectors are nested into the whole of the defined Job Area (defined by the Job Setup form accessed from 'Edit - Job Size and Position' from the menu bar).

Individual Part Properties

This function is very useful if you have a number of the same part to make and need to nest many parts at once. It allows multiple copies of the selected object/s to be nested without making the copies prior to the operation.

If you want more than one incidence of a particular item then select it from the 2D view. In the box where it says Number of Copies enter as many copies as you want and hit Apply and the selected vectors will be marked with a green number indicating how many copies of that item will be made when they are nested. Different shapes or groups of shapes can be assigned different numbers of copies. To stop an item being copied multiple times just set the Number of Copies back to 1 and click Apply.

Active Sheet

This option lets you choose which Sheet of vectors is currently active, either for editing or applying toolpaths onto.

The Active Sheet can also be chosen when the Nest Parts form is not open by using the drop down option from the base of the Layers menu - this is shown in the image below left highlighted with a red box, the image below right shows the drop-down with the choice of currently available Sheets.

The Modeling Tab

All of the tools relating to the creation, editing and management of your 3D components can be found on the Modeling tools page, which is normally available as a tab at the bottom left of your screen next to the Drawing tab.

The Modeling tools tab is divided into two sections. The top section hosts the tools that relate to 3D components (including the relevant tools that are also accessible from the Drawing tab). The lower section lists all the components and component groups currently in the model - this is referred to as the Component Tree.

The Modeling Tool Group

Click on an icon to learn more about it:

Modeling Tools
							Model Creation Tools
							Model Import Export Tools
							Model Editing Tools

Model Creation Tools

The first row of icons within the modeling tools section of the modeling tab represents all of the impressive modeling functions that allow you to create components from scratch.

Model Import Export Tools

The second row of icons in the modeling tools enables us to import and export 3D data. The software has the ability to import 3D data from Vectric e.g (V3M, 3DClip etc.) as well as data from third party software e.g STL files. As well as importing 3D models you have the option to export any models that you create in the software to three different file formats, STL, OBJ and POV.

Model Editing Tools

The last two rows of icons in the modeling tools represent a number of powerful tools available that enable us to easily edit existing components that we have in the current session starting with Clearing or splitting Components techniques.

Add Zero Plane

Creates a component that is the size of your job setup with a height of Zero.

Import a Component or 3D Model

This command opens the File Open dialog window, allowing existing Aspire files (CRV3D extension) and importable 3rd party 3D files to be selected and opened. If you select a 3rd party 3D model format, the Orientate Model form will open (see below) to allow you to manipulate the 3D model before it is converted into a Component.

Importing a 3D Model
(STL, DXF, 3DS, OBJ etc)

When one of these formats are chosen for 3D file Import, the imported model needs to be oriented and scaled before it can become a Component. A special import window is opened and a set of orientation/scaling tools enabled. Depending on the job type, import window will be different:

• Importing a 3D Model into Single or Double Sided job
• Importing a 3D Model into Rotary job

Import a Component or 3D Model
(STL, DXF, 3DS, OBJ etc) - Single/Double Sided job

Initial Orientation

Choose one of the 6 options to determine the most suitable direction on the model that defines the top surface (upper Z) that you want to use when it's converted into a Component.

You can also use the five options for Rotation about Z Axis to modify the position of the part being imported at this stage.

Interactive Rotation

The default choice XYZ-View allows you to left-click in the 3D View with the mouse to rotate your view so you can examine the part from different angles. Using this will not change the orientation of the part for import. If you select one of the other four options above the word Model then this will adjust the actual positional orientation of the imported part. Choosing the XYZ option will allow rotation around all three axes simultaneously, X, Y or Z will only allow rotation around the specified axis. This is also done using the left-click in the 3D View with the mouse.

Model Size

Lock XYZ ratio

Un-checking this option allows the model to be distorted from its original shape. This means independent X, Y and Z sizes can be entered. Leaving it checked ✓ fixes the ratio so it cannot be distorted. Instead it will automatically scale the other axes as you enter new values for X, Y or Z.

Apply

Applies the values you have entered for the X, Y or Z dimensions and scales the others if you have the Lock XYZ ratio option selected.

Many mesh files do not inherently have the units that they were made in embossed in the files, so the software is not able to tell if the files are supposed to be inches or metric, they will just have a particular value. Therefore it is quite common to need to scale the part from inch to metric or vice versa. If you import your model and you wish to work in inches and the file seems very large or if you work in Metric and the file seems very small then you will probably need to use the Scale mm/inches option. The next two items on the form cover this need.

Units

Choose the unit of measurement (mm or inches) that you are working in, within the part the file is being imported into.

Scale mm/inches

Scales the X, Y and Z values up or down depending which Unit option is selected. If mm is selected then the software assumes you want to scale the values up so multiplies the current values by 25.4, if inches is selected it assumes you want to scale the values down and divided them by 25.4.

Zero Plane Position In Model

This slider bar determines where the 3D model will be cut-off when converting to a Component. You can move this up and down with the mouse or use the Middle or Bottom buttons to locate the plane in the correct position.

Discard data below zero plane

Checking ✓ this will remove any data below the original Zero level within the imported 3D model. If the model is effectively a negative model such as a dished or recessed design with a flat plane then you should uncheck this option to make sure you retain the 3D data below the plane.

Create both sides

If you are working in a 2 sided setup you can check ✓ this option and two components will be created - one looking down the Z axis from above to the zero plane and one looking up from below. Each side of the model will go onto a side. This will provide you with the geometry that can be edited to cut the original imported 3D part as a 2-sided job.

If you were importing a model that contains a non-convex surface for instance a bowl you can import the entire model on each side by sliding the slicing plane all the way to the bottom.

Center Model

The Center Model button which will move the center of the model's bounding box to datum position (XYZ zero). This is particularly useful if you intend to unwrap a model for rotary machining. This may change the Zero Plane position in the model.

Apply Perspective along Z

Checking ✓ this will enable you to apply a perspective distortion to the model along the Z axis by using the slider. Points on the model closest to the observer will become further apart as the distortion strength is increased - this makes the model appear as if it is coming out of the screen.

OK

Creates a 3D Component based on the settings in the form, the Component will have the same name as the imported file. If you selected 'Create both sides' you will have two components with the name of the imported file followed by the suffixes -Top and Bottom.

Cancel

Cancels the Import function and returns to the standard Modeling Tab icons.

Import a Component or 3D Model
(STL, DXF, 3DS, OBJ etc) - Rotary job

Imported model type

Allows the nature of the imported model to be specified. Depending on the selection, the form will change to allow the most appropriate workflow. You can choose from the following model types:

• Full 3D model - a model that is suitable for rotary machining as is
• Flat model - a model that is only suitable as a part of design, similar to clipart provided with Aspire

Initial Orientation

The purpose of this section is to roughly position the imported model within the material block. One can choose one of the 6 options to determine the most suitable direction on the model that defines the top surface (upper Z). This can be combined with one of the five options for Rotation about Z Axis.

Interactive Rotation

This section can be used to fine-tune the model position in relation to the material block. The default choice XYZ-View allows the usual use of the mouse to rotate the 3D View, so the imported part can be seen from different angles. While this mode is selected, the orientation of the part will not change. Selecting one of the other four options above the word Model will enable adjustment of the actual positional orientation of the imported part. Choosing the XYZ option will allow rotation around all three axes simultaneously. Selecting X, Y or Z will only allow rotation around the specified axis. It will also automatically switch the 3D View to show the part from that axis.

Rotation Axis Movement (Full 3D model only)

This section can be used to adjust the position of the model in relation to the rotation centerline. By default Aspire will position the model in the center of the material block, so the material is used more efficiently.

When the Off option is selected, panning the 3D View will happen in the usual manner.

When the On option becomes selected, using the 3D View panning controls will move the rotation axis instead.

Model Scaling (Full 3D model)

This section allows the model scale to be adjusted as desired. The model bounding cylinder (blue) will be displayed around the imported model in the 3D View. The scaling is performed by means of length and diameter of the bounding cylinder. When the model orientation within the material block changes, so does the bounding cylinder. If that happens, the reported size of the model will change, although the model may not have been scaled.

Model units

By default Aspire assumes that the imported model is using the same units as specified during job setup. If that is not the case, the model units can be changed.

Lock ratio

When this option is selected, all scaling operations will maintain the current ratio between model length and diameter.

Scale model to fit material

This option can be used to resize the imported model so it will fit in the material block as defined during job setup.

Reset to Original Size

This option undoes any scaling applied to the model (apart from unit conversion), regardless of the model orientation.

Resize material block

When this option is selected, the project's material block will be resized to match the final dimensions of the imported model.

Model Scaling (Flat model)

This section allows the model scale to be adjusted as desired. A flat material block is displayed and the scaling can be performed by means of length in each of the three axes (X, Y and Z).

Model units

By default Aspire assumes that the imported model is using the same units as specified during job setup. If that is not the case, the model units can be changed.

Lock ratio

When this option is selected, all scaling operations will maintain the current ratio between the model length in each of the three axes.

Scale model to fit material

This option can be used to resize the imported model so it will fit in the material block as defined during job setup.

Reset to Original Size

This option undoes any scaling applied to the model (apart from unit conversion), regardless of the model orientation.

OK

Creates a 3D Component based on the settings in the form, the Component will have the same name as the imported file.

Cancel

Cancels the Import function and returns to the standard Modeling Tab icons.

Export Model as an STL file

The STL file format is an industry standard for representing 3D models as meshes made up of a skin of triangles. It is a very robust way of exporting a version of your 3D composite model to external applications or even Rapid Prototype (RP) machines. Models can also be exported as an OBJ file, which includes the component colors and is primarily used for ray-traced rendering of your model.

Limit Triangles By...

In general, triangle meshes are not able to hold as much detail as Aspire's 3D Components. As a result, you must choose which strategy Aspire will use to reduce the detail in your STL file.

Approximate tolerance

Using this option the quality of the mesh is defined by how closely you allow the software to approximate the model. The smaller the number the better the detail and smoothness of the model but the larger the memory size of the file will be.

Maximum number of triangles

Using this option the quality of the mesh is limited by how many triangles you specify here, the larger the number the better the detail and smoothness but the larger the memory size of the file will be.

Back face of triangulation

The Composite model does not have a defined back face, because it is generally unnecessary for conventional 3-axis CNC machining. When converting your composite model to a 3D mesh, however, it can be useful to form a closed mesh by creating a back face automatically.

Leave Open (No Back Face)

This creates a mesh with an open back. This creates a shell with the 3D shape on its face and an open back side.

Close with inverted front

This creates a mesh with a copy of the front of the model on the back. This is used when a solid 2 sided model is needed for output. An example of this might be a 2 sided fish.

Close with a flat plane

This creates a mesh that has its back sealed off with a flat plane. This type of closed model may be required by Rapid Prototyping (3D Printing Software) to allow the part to be prepared for the production process.

Close with other side (two-sided jobs only)

In the case of two-sided jobs, this option can be selected. It will triangulate both sides of a job and produce a single closed mesh.

Close sides

This option is only available for rotary jobs. When it is selected the created mesh will have caps on the ends.

Triangulate

When the options for the mesh have been selected then clicking Triangulate will actually calculate the mesh and display the result in the 3D View. If this does not look correct (such as not being detailed enough) then the options can be changed and this button clicked again to re-calculate the mesh.

Num Tri Created

Once a mesh has been created, this field reports how many triangles it comprises. The more triangles are used, the larger the file size and the more difficulty external applications may have in manipulating them.

Maximum Error

This field indicates the worst deviation of a mesh triangle from the original 3D model.

Draw shaded triangulation

The triangle mesh can be viewed in wireframe or shaded modes using this option.

Save Triangulation...

Once the mesh looks correct, then clicking this button enables it to be saved onto your computer as an STL format file by default. The file save dialog also allows the selection of Wavefront (*.obj) and POV-Ray Scene (*.POV) as an alternative triangle mesh format using the Save as type option.

Component Tree

Understanding the component tree and the composite model

The model that you see in the 3D View is the result of progressively combining all of the visible components from the bottom of the Component Tree, to the top. The resulting model is known as the Composite Model. The order in which components are combined can have a significant impact on the final shape of the composite model and so you will often need to move components relative to one another within the Component Tree in order to achieve the end result you are intending.

To help you understand how the components are being combined, each component in the tree has an icon indicating how it is currently being combined with the components below:

Add

Subtract

Merge

Low

Group

Grouped components are also indicated by their own icon and the presence of a plus or minus control to the left of the visibility checkbox. These controls allow you expand or collapse the group to show or hide the group contents, respectively.

Every component exists on a single Level. These levels can be used to organize your modelling process. During the compositing process the contents of a level are combined first before the levels themselves are combined together.

Currently Selected Level

Currently Selected Component

Components can be selected in 3 ways:

• By left-clicking on the component's name in the Component Tree
• By left-clicking on the associated grayscale component preview image in the 2D view
• By double left-clicking directly on the component in the 3D view

In all cases, the new selection will subsequently be reflected in all three locations. So, for example, selecting a component in the Component Tree will simultaneously cause the associated 2D component preview to become selected in the 2D View, and the same component to become highlighted in red (or green if the selected component is obscured by another component) in the 3D View.

There are, however, some minor differences between the three methods of selection. Also, depending on the circumstances, there may be some advantages to selecting your components using one method rather than another. These are detailed below.

Component Selection in the Component Tree

The component tree works in a similar way to the Window's file explorer. To select a component, simply click on it. To select multiple components, hold down a Ctrl key while clicking on each component you wish to add to the selection. While in this mode, clicking on a component that is already selected will cause it to be removed from the selection.

Pressing a Shift key allows you to select a range of components. Click on the first component in the range to select it, then holding a Shift key and pressing the last component you want selected will select all the components between the first and last selection.

Double-clicking a component or level in the Component Tree will automatically open the Component Properties tool - see the Component Properties section for more information on how to use this tool to modify the selected components.

Right-clicking an unselected component in the Component Tree will select it, and open its pop-up menu of related commands. Any commands you select will apply to this selected component only.

Right-clicking a component that is already selected, and is also one of several selected components, will open a similar pop-up menu of commands. Any commands you select from this menu will apply to all of the currently selected components.

Component Selection in the 2D View

The 2D component previews behave exactly the same way as vectors or bitmaps. They can be selected by a single, left-click. Several component previews can also be 'shift selected' (see above). Clicking on selected component previews again activates their interactive transform handles. These can be used to move, rotate or stretch the 2D component preview and its associated 3D component.

Component Selection in the 3D View

Because the left mouse button is used for twiddling the 3D view itself, a single left-click cannot be used for component selection directly. However, Aspire's 3D view supports most of the standard selection concepts described above, using double-clicks instead. Therefore, to select a component in the 3D view it must be double-clicked with the left mouse button. To select multiple components in the 3D view, hold down a Shift key and double-click each of the components you wish to add to the selection. To access the pop-up menu of commands associated with a component, double right-click it in the 3D View.

Because components may overlap or merge through one another when forming the composite model, you may find that some components become difficult (or are even impossible) to select directly from the 3D view using the double click method. In this case you may use the right click menu. If you right click on a point above the component you wish to select then you are presented with a list of all the components that lie under this point.

Right clicking on a point gives a list of all components under this point.
Choosing a component selects this component.

You can also double right-click the selected component (highlighted in red) in the 3D view. The options offered include showing/hiding components, or setting their combine mode within the composite model.

In the 3D view selected object will often be tinted red. On some occasions parts of some components will be obscured by other components. In this case then the red tint will not be seen. The parts of the objects that are obscured will be tinted green so they are still visible from within the 3D view.

The parts of the selected component which are obscured are tinted a different color.

Component Editing in the 3D View

Many of the dynamic component editing tools can now be accessed directly from the 3D View. Editing the components in the 3D View makes it quick and easy to see the immediate effect of the changes to the Composite Model. To access these editing options a component or components must first be selected. Once selected then either clicking the component again in the 3D view or clicking the Transform Mode icon (Move, Scale, Rotate Selection) will activate the 3D Transform Handles. These take the form of solid and hollow blue squares around the component/s in the 3D View.

Clicking a selected component in the 3D View will activate the Transform Handles.

The majority of these will function in the same way that they do with objects in the 2D View. The hollow square in the middle of the component can be clicked and moved to reposition it. The hollow squares on each corner and in the middle of each side can be clicked and moved to re-size or scale the component (holding shift anchors this edit around the center of the object). The solid blue squares in each corner can be clicked and moved to rotate the object.

The additional larger solid blue square below the middle of the bottom edge of the model can be left-clicked to open a floating form that allows access to some of the components properties. This form can be moved if it is covering an important area of the job. From this form you can adjust the Combine Mode, Shape Height, Base Height, Fade and Tilt for the selected component/s. If you edit Fade or Tilt using this form, then when you click the Set button you must click the positions for this in the 3D View.

Clicking a blue square below the component opens a floating Component Property form.

Automatic Component Creation

Most of the modeling tools available under the component tree will act upon the current selected components. In most cases this means that you can simply select the component you wish to edit and click on the modeling tool you wish to use. If you select a modeling tool when no existing component is selected, Aspire will automatically create a new, blank component for you to begin working with. On closing the modeling tool, the newly created component will automatically be added to your model.

Component Management from within a modeling tool

Several of Aspire's modeling tool pages have a standard section to allow you to manage new components from within the modeling tool. This streamlines your workflow as it means you do not have to exit and re-enter a modeling tool when creating several components using the same modeling technique.

The component section of your modeling tool page allows you to edit the name of the component that will result from your modeling operation, and also the combine mode it will have when it is added to the component tree.

The process of adding the new component normally occurs automatically on closing the tool page. Alternatively, at any point when using the tool, you can press the Start New Component button. This will immediately create a component using the current results of your modeling operations and add it (with the name and combine mode indicated) to the component tree. In addition, it automatically creates a new blank component ready for you to continue the modeling process.

See 3D Design and Management for more information.

Create Shape

The Create Shape tool allows the user to create Components based on one or more closed vectors. The vectors can be selected either before the icon is clicked or after the form is open. The user works through the form specifying the profile and strength of the shape and modifying options to govern its height. There is also an option to Tilt the shape on an angle. Once any of the parameters have been defined it can be previewed by hitting Apply.

This shape can be easily changed by altering the parameters in the form and hitting the Apply button to update the preview. Once you are happy with the shape created then you have two choices, to Start New Component (which will save your current component and start a new one) or Close the form.

Changing values with the slider on the form will immediately update the 3D view when you release the slider. If you make changes to the edit fields such as Angle or Base height, pressing the 'Space' bar on your keyboard after you have finished entering your value will apply the changes and update the 3D preview or you can hit the Apply button again.

If you select another vector, then the current shape will be discarded, so remember to hit Start New Component if you want to keep a copy of it.

Shape Profile

Curved

Applies a round profile (dome) to the selected vector/s outline

Angle

Applies an angular profile (pyramid) to the selected vector/s outline

This will define the angle of the edge of the rounded or angled profile shape - the higher the angle, the steeper the shape. Angular shapes can have a maximum angle of 89°. The slider bar to the right can also be used to change this as well as typing a specific angle into the form.

Flat

Applies a flat profile to the selected vector/s outline

Base Height

Specifies the height of a flat 'base plane' added below the profile you have chosen.

Final Height

No Limit

Checking ✓ this option lets the combination of the size and shape of the vector and the specified profile values govern the final height of the shape.

Limit to Height

Checking ✓ this option limits the height of the shape by flattening it off at the value entered in the Height area of the form which becomes active once this option is selected.

Scale to Exact Height

Checking ✓ this option limits the height of the shape by scaling the shape up or down while retaining its general specified profile. It is scaled to the height entered in the Height area of the form which becomes available once this option is selected. The slider can also be used to change the final height.

The Base Height value is not included or controlled by the Final Height setting and if specified will be added to this value to give the total height of the component being created.

Tilt

When this option is checked ✓ the user can set a direction and angle to tilt the shape up at an angle in Z. The first part of this operation (once the option is checked ✓) is to press the Set Anchor button - then click two points in the 2D view.

The first click specifies the point which will remain at zero (the pivot point of the tilt).

The second click specifies the point that will be tilted upwards by the specified angle (the point that will be raised up).

The default angle (10°) can be edited by clicking the arrow next to the value and using the slider or by typing in a specific value and hitting the Space Bar on the keyboard to apply the angle.

Common Modeling Options

All three of the main modeling tools in the software use a common set of commands to assign a name and combine mode to the component being created. You also have the option to apply the settings in the form, reset the shape, start creating a new component and close to exit the function.

Combine with other components...

This section includes options to allow you to name your Component and control the way it will be combined with other objects in the Component Tree. See Component Management from within a modeling tool for more information.

Reset

Clicking the Reset button will remove the current shape, doing this before you Close the form will ensure that a component is not created from the current selection. Clicking this does retain the current set of selected vectors.

Apply

Clicking the Apply button will create a shape based on the settings you have chosen. You can make edits to the different parameters that control the function and continue to hit Apply to update the current component.

Start New Component

Clicking the Start New Component button will create a component based on the current applied settings and deselect all the vectors to allow you to start the selection process to make a new component. The Component will be added to the Component Tree but the software will stay within the form so you will not see this until you have finished creating shapes with this function and hit the Close button.

Close

Clicking the Close button will close the form returning to the Modeling Tab icons and the updated Component Tree reflecting any changes that you have made. If you wanted to remove the shape you just created, then you can hit the Undo icon or use the keyboard shortcut to undo, Ctrl+Z.

Two Rail Sweep

The Two Rail Sweep uses a combination of vectors to define a swept 3D Component. The shape is based on two drive rails which can be open or closed vectors and multiple cross sections which are positioned on the drive rails and have to be created using open vectors.

Drive Rail Selection

The first stage of using this tool is to select the vectors which will represent the Drive Rails. From the 2D View use the mouse to select two open or closed vectors then click the Use Selection button.

In the 2D view your rail vectors will now be colored red (first selected vector) and green (second selected vectors) and show a square green start node indicating the start point of each rail and arrow markers along its length to show the direction the shape will be swept.

The start point and direction may not be what you intended. To change the direction, right-click with the cursor on the drive rail you want to edit and select Reverse Rail from the context sensitive menu, you will now see the arrows on the drive rail change direction.

You can also change the order the rails were selected by clicking on Swap Rail Order this will swap so the red rail becomes green and green becomes red, doing this will cause the cross-sections to hang in the opposite direction. On a closed vector you can change the start point by placing the cursor over an existing node in the drive-rail vector, right-clicking and selecting Make Start Point or you can right-click anywhere on the vector and select Insert Start Point to create a new node which will become the start point.

The Clear Rails button on the form can be used at any time to empty your current selection. This will delete your current shape and deselect all the drive rails and cross section vectors. This can be used if you do not want to create a Component before you exit the form or if you want to select new vectors in the 2D view to use as the drive rail for your shape.

Cross Section Selection

After you have chosen your drive rails the next step is to select one or more cross-section vectors to sweep along those vectors to form a 3D shape. In order for vectors to be used as valid cross-section shapes, they must be open.

If you are using just a single cross section then you just need to make sure it is selected and then can proceed with the other settings in the form and calculate your shape. If you want to edit cross section positions or add more than one cross section then you will need to attach them to the drive rails.

As you move the mouse over a selected drive rail it will indicate with a check mark ✓ that it is a valid place to add the cross section. Once a cross-section has been successfully attached to your drive rail, the 2D view will show a preview using line markers to indicate how the cross section will be positioned when it is extruded.

Two Cross-Sections are always created when you attach the first cross-section to the drive rail - one across the start nodes of each vector and one across the ends. The intermediate lines along the entire length of the rails indicate how the shape will flow between the defined cross sections. You can click the Apply button to create your 3D swept shape.

Adding Cross Sections

Result From Two Rail Sweep

Using multiple cross-sections

It is possible to extrude between multiple cross section vectors along a drive rail blending from one vector shape to another.

Adding Cross-Sections

To add a new Cross-Section to an existing extrusion, simply select an open vector in the 2D View that you wish to use as a cross-section. With the vector selected, click on the point along the rail to which you wish it to be attached. A new Cross-Section will be inserted at this point and automatically attached to the second rail. On applying the change, the resulting 3D sweep will blend between all the defined Cross-Sections along the rail.

Adding Cross Sections

Result From Two Rail Sweep

Connecting Rail Nodes

By default, Aspire sweeps the cross-section along the drive rails connecting points at the same proportional distance along each rail's length. So, for example, the positions halfway or three-quarters of the way along each drive rail will be connected by the cross section in the resulting 3D shape.

As the images above show, when the matching proportional positions along each rail do not match the appropriate features of the shape it can produce undesirable results. In this example the corners of the frame design are at different proportional positions along each rail and so the two-rail sweep does not connect the corners. Instead the cross-section appears stretched around the frame, as it is used to connect other points that do match in their proportional distance along each rail.

To resolve this, Aspire allows you to force the connection of pairs of points along the drive rails. This can either be done manually by inserting and re-positioning the cross-sections across the corners (see sections below for more information on this), or if both the drive rails have the same number of nodes it can be done automatically after you have added the first cross section by right-clicking on the first cross section preview position and selecting Add To All Rail Nodes. This will add that same cross section to every pair of nodes on each drive rail. When the cross section positions are set up correctly then Aspire will sweep the shape between each cross section location and create clean corners as shown in the images below.

Removing Cross-Sections

To remove a Cross-Section, position the cursor over the cross section and press the RIGHT button on the mouse. Select the option to Delete Cross Section from the menu.

If you remove the start or end cross-section and fail to replace them with a new cross-section vector then the preview will no longer show intermediate lines to that point on its length. This means the shape will only be created where the preview indicates and will not go all the way to the start/end of the line. You can either add a new cross section or drag an existing one to that position if you need to resolve this. You can remove all the Cross-Sections on the drive rails by positioning the mouse arrow over a part of the curve that does not contain a cross section. This will bring up a different context sensitive menu and you can select the options to Remove All Cross Sections.

Altering Existing Cross-Sections

Existing cross-sections can be re-positioned on the drive rail. To do this click on the nodes at either end of the cross section preview in the 2D View (the ones on the rails), hold the mouse down and drag the node to a new position on the curve, let go of the mouse button to release that end of the cross section in its new position. You should make sure you do not drag a cross section past another existing cross section on the shape. If you need to move cross sections out of their current order then you should remove the existing cross section and insert the same shape at the new position so the shape can be created correctly. Any of your current cross-sections can be replaced by selecting a different open vector, moving the mouse over the end node of the cross section you want to change and clicking on it. The node color indicated on the cross section preview position on the curve will change to indicate which vector is now being used at that point in the shape.

Controlling the Swept Shape

There are check boxes in the form that allow you to Scale cross sections with width, Sweep between spans, and Fill center of inner closed vector rails. The Smooth option under the right-click menu allows you to control different aspects of the shape you create with the selected set of vectors.

Scale cross sections with width

As the cross sections are extruded along the rails the user can either choose to retain the exact shape and height of the cross sections or for a more natural look the Scale cross sections with width option can be checked ✓. This will alter the height of the cross section in proportion to the distance between the rails. This means that as the rails get further apart the shape gets higher and as they get closer together the shape gets lower. The image below left shows the result if this option is un-checked and below right with it checked ✓.

Scale cross section with width un-checked

Scale cross section with width checked ✓

Sweep between spans

This option only becomes active if all selected cross section vectors have the same number of spans and nodes. When checked ✓ it will ensure that as the shape is extruded that it goes from a particular node/span in one cross section to the same node/span on the next cross section. In certain shapes this can give the user more control over the way the shape flows.

Using the above vector selection, the shape below left will be created with Sweep between spans checked ✓ and the shape on the right is created with the option un-checked. Note that on the left hand picture the crease in the shape goes from node to node in the cross sections as the spans flow exactly from one to the next. On the second picture the shape just linearly flows from one cross section to the next evenly with no additional control.

Sweep between spans checked ✓

Sweep between spans un-checked

If you have this option checked ✓ and the cross sections selected do not have the same number of spans then the software will show small numbers at the start of each cross section vector indicating how many spans each vector has as shown in the image below. Having an unequal number of spans like this means that the software will not be able to use the Sweep between spans option even though it is checked ✓.

Fill center of inner closed vector rails

If you are sweeping two closed vectors to form a border or boundary shape, you can have Aspire automatically find the height that the cross-section forms on the inner boundary and then fill the shape to this height. To activate this check ✓ the Fill center of inner closed vector rails option in the form. This tool is perfect for sweep decorative bases, plaques or stands. Below left you can see a shape created with this option off and on the right an option with it activated.

Fill center un-checked

Fill center checked ✓

Smooth transition through the Cross Sections

As the swept shape passes through each cross section the default is for it to flow smoothly through the profile. This can be edited by right-clicking over the end node of the cross-section and unchecking the Smooth option.

Using the above vector selection, the shape below left will be created with the Smooth option checked ✓ and the shape on the right is created with the option un-checked. Note that on the left hand pictures the shape flows smoothly through each span, on the second it goes directly from cross section to cross section in a straight transition.

Smooth checked ✓ on all cross sections

Smooth un-checked on all cross sections

Smooth checked ✓ on all cross sections

Smooth un-checked on all cross sections

Scale to Exact Height

Checking ✓ this option scales the shape calculated so its maximum height is the value entered in the Height area of the form.

Common Modeling Options

All three of the main modeling tools in the software use a common set of commands to assign a name and combine mode to the component being created along with options to apply the settings in the form, reset the shape, start creating a new component and close to exit the function.

Combine with other components...

This section includes options to allow you to name your Component and control the way it will be combined with other objects in the Component Tree. See Component Management from within a modeling tool for more information.

Reset

Clicking the Reset button will remove the current shape, doing this before you Close the form will ensure that a component is not created from the current selection. Clicking this does retain the current set of selected vectors.

Apply

Clicking the Apply button will create a shape based on the settings you have chosen. You can make edits to the different parameters that control the function and continue to hit Apply to update the current component until you are happy with it.

Start New Component

Clicking the Start New Component button will create a component based on the current applied settings and deselect all the vectors to allow you to start the selection process to make a new component. The Component will be added to the Component Tree but the software will stay within the form so you will not see this until you have finished creating shapes with this function and hit the Close button.

Close

Clicking the Close button will close the form returning to the Modeling Tab icons and the updated Component Tree reflecting any changes that you have made. If you wanted to remove the shape you just created then you can hit the Undo icon or use the keyboard shortcut to undo, CTRL+Z.

Extrude and Weave

The Extrude and Weave feature is a very powerful and flexible modeling tool. It uses one or more vector drive-rails to define the path that the shape will follow, this allows you to extrude either vector cross-sections or 3D Components along these vectors to create the model.

The first stage is to select the drive rails and then choose whether you want to use either vectors or Components to extrude along your curves. There are many options both on the form and under the context sensitive right-click menus that can be used to control the shape that is created.

Drive Rail Selection

From the 2D View use the mouse to select one or more open or closed vectors you wish to use as the drive rails for you to extrude or weave along. Then click the Use Selection button.

In the 2D view your rail vectors will be highlighted orange and now show a green square (start node) indicating the start of the vector from which the extruded shape will begin, and arrow markers along its length to show the direction of the extrusion.

The default start point and direction shown may not be what you intended. To change the direction, right-click with the cursor on the vector line and select Reverse Rail from the context sensitive menu, you will now see the arrows on the drive rail change direction. On a closed vector you can change the start point by placing the cursor over an existing node in the drive-rail vector, right-clicking and selecting Make Start Point or you can right-click anywhere on the vector and select Insert Start Point to create a new node which will become the start point.

The Clear Rails button can be used at any time to empty your current selection. This will delete your current shape and deselect all the drive rail and cross section vectors. This can be used if you do not want to create a Component before you exit the form or if you want to select new vectors in the 2D view to use as the drive rail for your shape.

Cross Sections/Sweep Interior

In this section of the form you can select whether to use vector cross sections or Components to extrude along your drive rails, select either Use Vector Cross Sections or Use a Component to make your choice.

Using Vectors as Cross Sections

For the purposes of the documentation we will describe the options related to working with vector cross sections first and deal with using Components later in this document.

Cross Section Selection

The next step is to select one or more cross-section vectors to sweep along your rails to form a 3D shape. In order for vectors to be used as valid cross-section shapes, they must be open.

Select a vector that you wish to use as a cross-section in the 2D View by left clicking on it with the mouse.

If you are using just a single cross section then you just need to make sure it is selected and then can proceed with the other settings in the form and calculate your shape. If you want to edit cross section positions or add more than one cross section then you will need to attach them to the drive rail.

Select a vector that you wish to use as a cross-section in the 2D View by left clicking on it with the mouse. Now click on the drive rail to attach the cross-section to that vector.

As you move the mouse over a selected drive rail it will indicate with a check mark ✓ that it is a valid place to add the cross section. Once a cross-section has been successfully attached to your drive rail, the 2D view will show a preview using line markers to indicate how the cross section will be positioned when it is extruded.

Two Cross-Sections are always created when you attach the first cross-section to the drive rail - one at the start and one at the end. The intermediate lines along the entire length of the rail indicate how the shape will flow between the defined cross sections. You can click the Apply button to create your 3D swept shape.

Using multiple cross-sections

It is possible to extrude between multiple cross section vectors along a drive rail blending from one vector shape to another.

Adding Cross-Sections

In some cases it may be advantageous to add a cross section at all node positions on a drive curve, for example on a closed rectangular border. This can either be done manually, or automatically after you have added the first Cross-Section by right-clicking on the cross section you wish to duplicate and selecting Add To All Rail Nodes. This will add that same cross section to every node on that specific drive rail vector.

Removing Cross-Sections

To remove a Cross-Section, position the cursor over the cross section and click the right mouse button. Select the option to Delete Cross Section from the menu.

If you remove the start or end Cross-Section and fail to replace them with a new cross-section vector then the preview will no longer show intermediate lines to that point on its length. This means the shape will start or stop at that cross section and not go all the way to the start/end of the line. You can either add a new cross section or drag an existing one to that position if you need to resolve this.

You can remove all the Cross-Sections on a drive rail by positioning the mouse arrow over a part of the curve that does not contain a cross section. This will bring up a different context sensitive menu and you can select the options to Remove All Cross Sections.

Altering Existing Cross-Sections

Existing Cross-Sections can be replaced by selecting a different open vector, moving the mouse over the cross section you want to change and clicking on it. The node color indicated on the cross section preview position on the curve will change to indicate which vector is now being used and its preview size may also update if the new vector is a different width.

Controlling the Extruded Shape

The check boxes in the form that allow you to Create sharp corners and Sweep between spans and the Smooth option under the right-click menu allow you to control different aspects of the shape you create with the selected set of vectors.

Create sharp corners

If this option is checked, ✓ then the tool will create a sharp corner in the Component where there are discontinuities in the drive rail vector. When unchecked the shape will be rounded as it goes around the discontinuity. Below you can see a rectangular drive curve with a simple cross section being extruded around it, the one on the left has the Create sharp corners option selected and the one on the right without.

Create sharp corners checked ✓

Create sharp corners un-checked

Sweep between spans

When checked ✓ this option will ensure that as the shape is extruded that it goes from a particular span/node in one cross section to the same span/node on the next cross section. For some applications this can give the user more control over the way the shape flows.

Using the above vector selection, the shape below left will be created with Sweep between spans checked ✓ and the shape on the right is created with the option un-checked. Note that on the left hand picture the crease in the shape goes from node to node in the cross sections as the spans flow exactly from one to the next. On the second picture the shape just linearly flows from one cross section to the next evenly with no additional control.

Sweep between spans checked ✓

Sweep between spans un-checked

Smooth transition through the Cross Sections

As the extruded shape passes through each cross section the default is for it to flow smoothly through the profile. This can be edited by right-clicking over a cross section and unchecking the Smooth option. The middle node on the cross sections preview in the 2D View will be blue if it is smooth and white if it is un-smooth.

Smooth checked ✓ on all cross sections

Smooth un-checked on all cross sections

Using the above vector selection, the shape below left will be created with the Smooth option checked ✓ and the shape on the right is created with the option un-checked. Note that on the left hand picture the shape flows smoothly through each span, on the second it goes directly from cross section to cross section in a straight transition.

Smooth checked ✓ on all cross sections

Smooth un-checked on all cross sections

Extrude and Weave Components

The Extrude and Weave feature also allows the option to use a 3D Component instead of using vector cross sections to define the shape being created. To activate this feature choose the Use a Component option under the Cross Sections / Sweep Interior section of the form.

Once this option has been selected then you need to select a single Component that will be used for the operation. This can only be done within the form and not from either of the views or the Component Tree. Use the arrow at the side of the name in the drop down list to access a list of all the Components and select the one you want to use. By default the first Component name in the Component Tree will be shown in this section of the form. If the form is opened with a single Component selected, the selected Component will be the default in the list. Once selected a preview of the extrusion will be shown in the 2D view.

The orientation of the Component in your part will control how it flows along the vector. The direction along the X-axis of your Component will govern how it flows positively along the drive curve. Another way to think of it is you need to position your Component so it faces from left to right to orient how it will point along the curve.

Once your Component has been selected from the list you need to choose whether it will be used as a single copy stretched along the curve or repeated multiple times at its original size.

Stretch to drive rail length

Picking this option will take a single copy of the Component and stretch it along the full length of the selected drive rail vector. Below right you can see the result of using the paint brush Component and drive rail shown in the image below.

2D Preview of Component Extrusion

Result of stretching to drive rail length

Fill with multiple copies

Selecting this option will keep the Component at its original size and repeat it along the drive curve. Specifying an Overlap value will set each copy of the Component to overlap the previous one by this percentage of its length. Each overlapping piece will be merged together. In addition to overlapping the parts you can also check ✓ a box to flip alternate copies of the Component. This will flip every other copy of the original as if it had been mirrored vertically.

Below left you can see an oval drive curve vector with leaf Component preview, right of that the result of this selection with 0% overlap, below that you can see the result with 25% Overlap and then this same choice with the Flip alternate copies checked ✓.

2D Preview of Component Extrusion

Fill with multiple copies
0% Overlap

Fill with multiple copies
25% Overlap

Flip alternate copies
25% Overlap

Weave under/over at crossings

With either vector or Component based extrusions you have the option to activate the Weave part of the function. This gives the ability to raise and lower the extruded shape at positions where the drive rail vector or vectors cross over. The effect of this is a Component that appears to be weaving the extruded shapes as you can see below.

Preview of weave vector selection

Result of weave with 70% Z Under and 130% Z Over

The order of the weave is determined by the direction of the first vector picked as part of the drive-rail selection. To change the order of which overlapping positions are raised up and lowered you can right mouse click on the first drive rail vector you selected and choose the Reverse Rail option.

There are two options to control the way the shape is scaled at each overlapping point in the drive rail vectors, Scale Shape and Add Base.

Scale Shape

The Scale Shape option uses the percentage values entered into the form to scale the height of the original shape up and down at the cross-over positions. For example entering a Z Under percentage of 50% will force the locations which are being weaved under to be half their original height. Entering a Z Over percentage of 150% would force the locations of the shape which are being raised as they weave to be 1 ½ times their original height. This will distort the cross sections or Components to stretch or squash them.

Scale Shape - 80% Z Under and 120% Z Over

Scale Shape - 30% Z Under and 150% Z Over

The Scale Shape option will give a natural looking weave but for certain shapes will mean the detail in the shape may become heavily accentuated or reduced at the overlaps. In these situations the Add Base option may create a better result.

Add Base

The Add Base option will retain the height of the original cross section or Component and raise it up adding material under the shape depending on the percentage values indicated. This will typically create a higher final Component than using the Scale Shape option but gives a consistent shape to the strands of the weave.

Scale Shape - 0% Z Under and 50% Z Over

Scale Shape - 0% Z Under and 100% Z Over

Scale to Exact Height

Checking ✓ this option scales the shape calculated so its maximum height is the value entered in the Height area of the form.

Common Modeling Options

All three of the main modeling tools in the software use a common set of commands to assign a name and combine mode to the component being created. There are also options to apply the settings in the form, reset the shape, start creating a new component and close to exit the function.

Combine with other components...

This section includes options to allow you to name your Component and control the way it will be combined with other objects in the Component Tree. See Component Management from within a modeling tool for more information.

Reset

Clicking the Reset button will remove the current shape, doing this before you Close the form will ensure that a component is not created from the current selection. Clicking this does retain the current set of selected vectors.

Apply

Clicking the Apply button will create a shape based on the settings you have chosen. You can make edits to the different parameters that control the function and continue to hit Apply to update the current component until you are happy with it.

Start New Component

Clicking the Start New Component button will create a component based on the current applied settings and deselect all the vectors to allow you to start the selection process to make a new component. The Component will be added to the Component Tree but the software will stay within the form so you will not see this until you have finished creating shapes with this function and hit the Close button.

Close

Clicking the Close button will close the form returning to the Modeling Tab icons and the updated Component Tree reflecting any changes that you have made. If you wanted to remove the shape you just created, then you can hit the Undo icon or use the keyboard shortcut to undo, CTRL+Z.

Editing vectors while using the Extrude and Weave tool

It is possible to make edits to the vectors that you have selected while using the Extrude and Weave tool. To do this you can click in the whitespace of the 2D View to ensure you have focus on that window. Then on the keyboard hit either N to go into Node Editing mode or T to go into Transform mode.

You will notice the drive rails and cross sections will become deselected and the Use Selection button will change to say Reselect Rails. You can now make edits to the vectors using the dynamic Node Editing and Transform functions in the 2D view. When you are happy with your changes you can click on the Reselect Rails button and the vectors will be selected in the same order they were before. Now you can click the Apply button to create a new shape based on the edited vectors.

Turn and Spin

The Turn and Spin tool allows you to create a 3D component by turning or spinning a cross section (an open vector)

Turn

Turn takes a profile and turns (rotates) it around line from start point to end point to create a rounded symmetrical shape. To turn a shape select the vector cross section you want to turn and use the Turn (Rotate) option, this cross section should represent the silhouette of the shape you wish to create. You can click Apply to create your 3D turned shape.

Turn Example 1

Vector Cross Section to Turn around line from Start Point to End Point

Direction the Vector Turns Looking up the X Axis

Result of Turned Shape in 3D View

Turn Example 2

Vector Cross Section to Turn around line from Start Point to End Point

Direction the Vector Turns Looking up the X Axis

Result of Turned Shape in 3D View

Turn Example 3

Vector Cross Section to Turn
(Blue) around line from Start Point to End Point (Red)

Direction the Vector Turns Looking Down the Z Axis

Result of Turned Shape in 3D View

Spin

Spin takes a profile and spins it around the left end point of the cross section to create a circular component based on the profile shape of your cross section. To spin a shape select the vector cross section you want to spin around the left end point and click Apply to create your 3D spun shape.

Spin Example 1

Vector Cross Section to Spin around Left End Point

Direction the Vector Turns Looking down the Z Axis

Result of Spun Shape in 3D View

Spin Example 2

Vector Cross Section to Spin around Left End Point

Direction the Vector Turns Looking down the Z Axis

Result of Spun Shape in 3D View

Spin Example 3

Vector Cross Section to Spin around Left End Point

Direction the Vector Turns Looking down the Z Axis

Result of Spun Shape in 3D View

Scale to Exact Height

Checking ✓ this option scales the shape calculated so its maximum height is the value entered in the Height area of the form.

Common Modeling Options

All four of the main modeling tools in the software use a common set of commands to assign a name and combine mode to the component being created along with options to apply the settings in the form, reset the shape, start creating a new component and close to exit the function.

Combine with other components...

This section includes options to allow you to name your Component and control the way it will be combined with other objects in the Component Tree. See Component Management from within a modeling tool for more information.

Reset

Clicking the Reset button will remove the current shape, doing this before you Close the form will ensure that a component is not created from the current selection. Clicking this does retain the current set of selected vectors.

Apply

Clicking the Apply button will create a shape based on the settings you have chosen. You can make edits to the different parameters that control the function and continue to hit Apply to update the current component until you are happy with it.

Start New Component

Clicking the Start New Component button will create a component based on the current applied settings and deselect all the vectors to allow you to start the selection process to make a new component. The Component will be added to the Component Tree but the software will stay within the form so you will not see this until you have finished creating shapes with this function and hit the Close button.

Close

Clicking the Close button will close the form returning to the Modeling Tab icons and the updated Component Tree reflecting any changes that you have made. If you wanted to remove the shape you just created then you can hit the Undo icon or use the keyboard shortcut to undo, CTRL+Z or simply Right Click the component in the Component Tree and use the delete option.

Sculpting

The Sculpting function in Aspire is a very powerful way to edit (or create) 3D shapes. It allows the user to perform truly dynamic interactive editing of 3D Components. Once activated, the user chooses from a variety of tool options which determine how the model will be changed and then uses the mouse (or a pen tablet) to actually edit the 3D model. This is done in the 3D view and requires the user to click and move the mouse cursor in the area of the model they want to apply the tool. The best way to understand this tool is to actually try it and to watch the Tutorial Videos that are supplied with the software as it is very much a visual tool (which is what gives it its power).

One or more Components can be selected for Sculpting. If you select multiple shapes or a Component Group then the software will need to Bake your selection into a single Component, if applicable you should ensure you have a safe copy of your selection before proceeding.

Tool

One sculpting tool at a time can be selected by clicking the option from the form or using the shortcut keys (numbers 1-6 displayed next to each option):

1 Smooth

As the user moves the mouse back and forward over the 3D model the area under the red cursor will be smoothed out to average the high and low areas of the model.

2 Smudge

As the user moves the mouse from one place to another on the 3D model the material under the red cursor will be dragged, similar to smudging a piece of clay with your thumb. In Aspire it means that going from a high to low will pull the higher material into the lower and vice-versa.

3 Deposit

As the user moves the mouse over the 3D model the area under the red cursor will have material added to it to increase its height.

4 Remove

As the user moves the mouse over the 3D model the area under the red cursor will have material removed from it to decrease its height.

5 Undo Brush

As the user moves the mouse over any area of the 3D model that has already been sculpted then the area under the red cursor will be gradually returned to its original state. This can be used to undo some of the sculpting if you make a mistake.

Note: If you press the 'shift' key with the Undo Brush selected you can erase the section of the model under the cursor completely, this is a useful way to tidy up the edge of a shape or delete specific parts of a component.

Alternately you can use the Key combination Ctrl+Z to undo the last move that you made without using the Undo Brush.

6 Twiddle

Normally when in the 3D View you can twiddle (rotate) the direction of the view by left clicking and moving the mouse. In the Sculpting mode the left click is what activates the sculpting so cannot be used for twiddling the view. Selecting this option allows the user to twiddle the view as normal before returning to one of the other sculpting tools. A Short-Cut to this while in the sculpting is holding the Alt key while holding the left mouse button and moving the mouse.

Diameter

This slider will allow the user to control the size of the sculpting cursor (red circle). This value can also be changed while sculpting by rolling the 'wheel' on a roller mouse, pressing control while rolling the wheel will change the diameter in smaller increments.

Strength

This slider controls the strength of the tool that is currently selected. The higher the strength the more effect the tool will have as the cursor is moved over the model. The strength can also be adjusted by rolling the mouse wheel while pressing the shift key if you have a roller mouse.

Smoothness

This slider controls how smoothly the selected tool will manipulate the model. A higher smoothness setting will create a more gentle transition while a lower smoothness setting will create a jagged and potentially distorted effect.

Preserve Transparency

This option is checked ✓ by default when you first go into the Sculpting. Leaving it checked ✓ will mask the sculpting so it is only applied within the existing boundary of the component. This stops the edges being blended into the background. It is called Preserve Transparency as the background is represented by a transparent (lighter colored) flat plane around the edge of the 3D component. Un-checking this option allows the user to sculpt the part into the modeling plane if the shape needs to be changed to go outside of its original edge or if the edges need smoothing into the background. Pressing the 0 key while sculpting is a shortcut to toggle this option.

Show Grayscale Background

Exposes the selected component without entirely hiding the other components: they are displayed as a grayscale image on the sculpting screen.

For example, when a golf ball is on a tee, the tip of the tee is in the ground and should be removed from the model shown in the first image. Show Grayscale Background will expose the selected component without entirely hiding the other components: the extents of the other components are visible as a grayscale image so it is easy to see how much of the golf tee to remove.

Shield with tip to sculpt away

Grayscale preview in sculpting mode
reveals the area to work on

After sculpting

Mode

The sculpting mode defines how the tool is applied to the model in terms of the heights of the shape under the sculpting cursor. The Raise option is good for filling in holes and the Lower option is good for eliminating spikes in a model. A good example of need for this may be if the user was working with 3D digitized data which had been imported from a scanner (e.g. as an STL model).

Normal

Selecting this option means that the sculpting operation will average the high and low points under the cursor dragging them up or down as appropriate.

Raise

Selecting this option will maintain the highest points under the cursor when smoothing or smudging only allowing material to be added (based on the currently selected tool).

Lower

Selecting this option will maintain the lowest points under the cursor when smoothing or smudging only allowing material to be removed (based on the currently selected tool).

Changes

Sculpting is a very iterative process and frequently as the user progresses, they will want to either get rid of a recent change, or will want to save the changes they have made and continue sculpting. The options under Changes in the form allow the user to do this.

Keep

Clicking the Keep button will internally save the sculpting changes made so far. This should be clicked if the user is happy with the sculpting so far and wants to keep it but also wants to continue to sculpt the model.

Discard

Clicking the Discard button will discard all the changes made with the sculpting tools back to the stage that the Keep button was last clicked. If the Keep button has not been clicked within a particular sculpting session then all the changes will be discarded. In order to ensure that this is not accidentally selected a Warning will appear giving you the option to verify you want to discard your changes. This warning can be bypassed by holding down the Shift key while pressing Discard.

OK

Clicking OK will accept all the changes made to the model within the sculpting session and exit the form updating the Component Tree with the newly sculpted model.

Cancel

Clicking Cancel will exit the sculpting and discard ALL the changes you made within that sculpting session. The changes will be discarded even if you have previously hit Keep. If you wanted to keep most of your changes but discard just the ones you made since the last Keep then you should hit Discard first then OK. In order to ensure that this is not accidentally selected a Warning will appear giving you the option to verify you want to exit and discard ALL your changes. This warning can be bypassed by holding down the Shift key while pressing Cancel.

Create Texture Area

The Create Texture Area tool assists in the creation of components with a repeating pattern or texture. It requires a single component and optionally one or more closed boundary vectors which define the region in which the tiling should take place.

The Create Texture Area form is accessed from the modelling tab.

The first step is to select the component you wish to be tiled. If you want to restrict the tiling to a region then you should also select one or more closed vectors which will represent the boundary when the texture is created. If no boundary vector is selected then the tiling will fill the entire job space.

The Create Texture Area form contains options to adjust the spacing, overlap, positioning and symmetry of the texture which are discussed below. When you click the Apply button then the software will create a Component based on the settings in the form and any vector you may have selected for the boundary.

At this moment the original selected Component will be made invisible to avoid confusion with what you can see in the 3D View.

Once you click Apply then this will effective fix the basic outline or silhouette of your Texture Area either based on the selected vector or the job area. It is possible to edit the size, position and rotation of this but if you wanted to change to a different border shape then you would need to start again with a new selection.

By default the form has Transform Object selected at the top. In this mode you can click on the Texture Area Component and use the drag-handles to move, scale or rotate it. Note that this will not change the size of your Tile (original seed Component). To change the size of the Tile you would use the Edit Textured Area Component option which is covered further down in this document.

Spacing

The spacing edit box or sliders can be used to control the degree of spacing between the tiles in a pattern component. You can adjust the spacing between the components horizontally and/or vertically. The amount of horizontal spacing is given in terms of a percentage of the width of the tile component. The amount of vertical spacing is given in terms of a percentage of the height of it. To control the amount of spacing, use the two sliders in the box marked Spacing. Drag and release the slider to set the percentage, or alternatively type an exact amount into the edit box above and either hit Apply or press the Space bar on the keyboard to update the result. You can enter both positive and negative values. Positive spacing values open gaps between the objects in the texture and negative spacing has the opposite effect making the tiles overlap one another as shown below.

Shape with 25% X and 25% Y spacing

Shape with -25% X and -25% Y spacing

Translation : X/Y Shift

The X/Y shift option can be used to move all the tiles in alternate rows horizontally or alternate columns vertically by the specified amount. As with the spacing, the X/Y shift is given as a percentage of the size of the component in the appropriate dimension and can be adjusted using either the sliders or the edit boxes. For example entering a shift value of 50% horizontally (X) would move the second row over by half the width of the object, the third row would be as the first, then the fourth shifted, this shift would also be applied to every other row after that within the Textured Area. Similarly entering a value of 50% for the vertical shift (Y) will move every other column up by half the height of the object.

Shape with 50% X shift

Shape with 50% Y shift

Reflection

The reflection tool consists of four buttons. Each button represents one tile in a mini-group of four, starting from the lower left copy which is represented by the original Tile. Each button has 4 states of reflection, each time the button is clicked, the icon representing the button will change to show the current state. Click Apply to update the Texture Area Component with your new choice.

No reflection

Horizontal reflection

Vertical reflection

Both horizontal and vertical reflection

The following diagram shows the results of a few different choices:

No reflections (Default)

Resulting Pattern

No Reflections on the Bottom Row,
Horizontal Reflections on the Top Row

Resulting Pattern

All Options Reflecting Each Other

Resulting Pattern

Editing an Existing Texture Area

When you have created a pattern you can edit the size of the individual Tile component you are creating a pattern from by selecting the Edit Textured Area Component option at the top of the form. Within the 2D View this will then put an orange transform box around the lower left component in the pattern. You can alter the size of this by left clicking on one of the handles and dragging it to size, when you let go this will update the pattern to fit the new size within the Texture Area boundary. You can also move the location of this Tile by clicking the center node and dragging it with the mouse to a new location. This again will change the layout of the pattern.

Pattern in Edit Texture Area Component
Transform Box Appears

Pull handle on Transform Box to Alter Size
and the Pattern Updates to the New Size

A Texture Area component will remember that it is in a special state and not a standard component. This means that they can be further edited using the Texture Area form even after Closing and re-entering the function. To edit an existing Texture Area component, select it and then open the Create Texture Area tool. Alternatively, open the Create Texture Area tool and then select the existing component. This will then let you continue to make changes to it using the form.

Resizing

Texture Area components do not behave like standard components when they are scaled in X or Y. When a Texture Area component is resized, then this resizes the boundary in which the tiling takes place so the size of the individual Tiles will not change, just the area that they are covering will be updated.

Typical baked component resize - shapes scale

Texture component resize - shapes do not scale

Common Modeling Options

All of the main modeling tools in the software use a common set of commands to assign a name and combine mode to the component being created along with options to apply the settings in the form, reset the shape, start creating a new component and close to exit the function.

Combine with other components...

This section includes options to allow you to name your Component and control the way it will be combined with other objects in the Component Tree.

Reset

Clicking the Reset button will remove the current shape, doing this before you Close the form will ensure that a component is not created from the current selection. Clicking this does retain the current set of selected vectors or Components.

Apply

Clicking the Apply button will create a shape based on the settings you have chosen. You can continue making edits to the component by choosing different parameters within the form and hitting Apply to update it.

Start New Component

Clicking the Start New Component button will save the state of the component that has been created, deselect all components/vectors and start the creation process again on a new component. The values and options within the form will be retained in this case until you Close it.

Close

Clicking the Close button will close the form returning to the Modeling Tab icons and the updated Component Tree reflecting any changes that you have made. If you wanted to remove the shape you just created then you can hit the Undo icon or use the keyboard shortcut to undo, CTRL+Z.

Texture Area Clipart

Aspire is supplied with 40+ Clipart files designed to be used with the Texture Area tool, for a new installation of the program these can be download from the Vectric Customer Portal and once installed will appear in a folder called Texture Area Tiles in the Clipart Tab. These mainly fall into two types of shape, those that go to the edge of the square and those that don't. The ones that go to the edge of the square tile area (eg. Block Wall 1) are designed to be tiled seamlessly so you would not typically use the modifying options in the form when working with these for spacing, overlap or Shift but you may want to change the size of the tile using the Edit Textured Area Component option. The shapes that don't got to the edge (eg. Diamond Plate 1) are designed to be manipulated with the modifying options on the form to achieve different results:

Diamond Plate 1

Diamond Plate 1 Pattern
-33.3% X Space, +33.3% Y Space
50% Y Shift - Right hand tiles mirrored

Wave Tile 2

Wave Tile 2 Pattern
No spacing, shift or mirror

Block Wall 1

Block Wall 1 Pattern
No spacing shift or mirror

Create Component from Bitmap

This icon lets you automatically create a 3D Component from a Bitmap.

If you have a selected Bitmap in the 2D View this will automatically create a new component derived from that Bitmap, the Component will have the same name as the original image.

If no Bitmap is selected in the 2D View, then a File dialog will open allowing you to select an image file from one of the drives on your computer. This method of component creation bypasses the need to convert the image when importing which potentially reduces the number of color shades, so this second method is the best way to directly convert Bitmap files to components in Aspire.

The Component from a Bitmap is automatically scaled and set to Add to other Components by the software so will typically need to be edited using the Component Properties icon to adjust height or Combine Mode and the Transform tools to adjust its size and position.

Import / Export 16 bit grayscale Images as components

Most Bitmaps and Bitmap editors use 256 levels to encode each of the red, green and blue color channels for each pixel - this is called 8-bit encoding. For color photographs, this level of encoding is a good trade off of file size against quality, as it gives the impression of smooth color transitions. It is also an ideal format for Aspire to find nice vector boundaries (using the Trace tool) to use as the basis of 3D modeling, based on a Bitmap.

However, for the specific case of directly converting light and dark shades to height (which occurs when you convert a Bitmap to a component, or import a Bitmap as a component) the limited number of discrete levels in a conventional image can reveal itself as concentric plateaus in the resulting 3D model.

8-bit conventional grayscale Bitmap converted to a 3D component

16-bit grayscale TIFF Bitmap converted to a 3D component

Similarly, some laser machines are able to use an exported grayscale Bitmap version of the composite model as the basis of their laser machining strategy. Once again, the conversion of the highly detailed 3D model into an 8-bit Bitmap can cause a noticeable loss of quality, when compared to the original.

The greatly increased accuracy of a 16-bit image will avoid the problems of visible contour-like steps when converting to, or from, a 3D model. Aspire supports the importing and exporting of 3D components as 16-bit TIFF image files for this purpose.

Importing a 16-bit image as a component

To benefit from the potential for 16-bit images to create higher quality 3D components, they must be imported directly as components. As described at the start of this section, to achieve this, you need to make sure you do not have any images selected in the 2D View when you hit the Create Component from Bitmap icon.

Exporting a 16-bit grayscale for laser machining

Your final composite model can be exported from Aspire as a 16-bit grayscale, which will preserve a great deal more of the height detail of your model than a conventional grayscale image. If you require your model in the form of a grayscale, and your tool supports it, (this is typical of laser machines, for example) the 16-bit TIFF output is recommended. Simply select the '16 Bit Tiff (*.tif)' file type from the drop down list when exporting your model via the Export as Grayscale Bitmap option from the Model drop down menu.

Clearing or Splitting Components

The options to clear areas of a 3D Component, inside and outside of vectors or to slit a vector into multiple pieces are very useful modeling tools. There are many occasions where the standard modeling options may not allow you to create or control the exact shape that you need. Often you may need to create the general shape then crop (cookie cut) the resulting Component either to leave just the part of the shape you want or to make a hole in it. Many examples of this will be covered in the video tutorials supplied with the software. Below is an example of how this technique might be used to make a leaf shape:

Original Vectors

Selected Vectors with 2 Rail Sweep

Resultant Cropped component

In the image above and left you can see the vectors selected for a 2 Rail Sweep to make a simple flowing shape. The result of this sweep is shown in the middle image. Our actual leaf edge vector can be seen in the left hand image after cropping the swept shape back to the leaf outline vector.

To use the cropping function you need to select the Component or Components you want to edit first and then select the object last that you want to use as the cropping region. If multiple Components, or a Component group, are selected for this tool, Aspire will prompt for you to bake the Components before continuing. See Baking Components for more information.

Clear Component Inside Selected Vectors

Removes the contents of the 3D model that is inside the currently selected object.

Clear Component Outside Selected Vectors

Removes the contents of the 3D model that is outside the area of the currently selected object.

Split Component

This tool allows you to split the selected Component into two independent Components. To use this tool, you must select the Component you wish to split and a single vector to indicate the split boundary then click on the icon.

You can use either an open or closed vector to define the split boundary. A closed vector can be envisaged as a 'cookie cutter'. The resulting two Components will be as if the cookie cutter vector was pushed through the selected Component to split it.

If an open vector is used to define the split boundary, Aspire will extrapolate from the ends of the selected vector to the edge of the modeling area to create the two resulting split Components.

The names of the resulting Components are automatically appended with '- A' and '- B' in the Component tree.

If multiple Components, or a Component group, are selected for this tool, Aspire will prompt for you to bake the Components before continuing. See Baking Components for more information.

Create Vector Boundary From Selected Components

This icon can be used to create a vector around the outermost boundary (silhouette) of one or more selected components. The most important use is to generate a vector that can be selected as a toolpath boundary, particularly for 3D Roughing, 3D Finishing and also Profile (cutout) toolpaths.

To use this function select one or more components and click the Create vector boundary from selected components icon. Aspire will create one or more closed vector boundaries around the edge of the selected components. If more than one closed vector is required to create the boundary, these will be created as a group to make it easier to select them. They would need to be ungrouped before they could be edited individually.

Baking Components

In general, the most useful feature of individual Components is that they can be manipulated entirely independently of each other to build up simpler design elements into a sophisticated 3D model. There are some editing functions that require the individual element to be consolidated into a single object. For example you may wish to smooth one shape into another using the sculpting tools or bend a group of Components around a curve using the distortion tool. In Aspire, consolidating a selection of Components into a single, new object is a process called 'Baking'. Once baked, the selected Components will become a single Component object and you will no longer be able to access the individual elements.

Aspire will prompt you when you have a group or Component selection that requires baking before a particular modeling tool or operation can proceed. Alternatively, you can use the Bake command to perform this operation yourself. By manually baking-in existing fade, tilt or distortion, for example, you are then free to apply further dynamic properties 'on top of' the previously applied ones. In addition, consolidating multiple Components towards the end of the design process allows your computer to recover system resources and may give it a welcome performance boost - particularly if you have been modeling using a large number of high resolution or complex Components.

Create Component from Visible Model

The Create Component from Visible Model feature allows you to quickly create a single component which is a copy of the model shown in the 3D View (the Composite Model). The new model created is placed on the active level.

It is common when working with lots of components to find that a number of levels have been used. If, as a final step, you want to edit the models using a tool like the sculpting (which requires the components to be baked together) then they all must be on the same level, however placing the models on the same level may change the appearance of the composite model. In this case we can use the Create Component from Visible Model tool. This resulting component may then be sculpted without any of the previous modelling information being lost.

Consider the following example of a lioness we are modelling, and all of its current levels.

Model Tree

Model

If we want to sculpt this model we must first bake it, but we currently can't bake it because the components lie on different levels. Also, baking them together will mean we lose all our structure that we have carefully built up losing the potential to edit the individual parts. So instead we use the Create Component from Visible Model tool. This creates a copy of what is visible. We can then bake this new component, and we can now sculpt without losing our structure

Model Tree after creating copy

Sculpted Model

Emboss Component

Embossing a component can be used in some cases to reduce the height of a model while preserving important surface detail as an alternative to the standard method for scaling a components height using the Shape Height option on the Component Properties form.

A component must be selected before the tool can be used. Use the Scale Height slider to adjust the final height of the component. Since the results of the initial detail scaling can be noisy the Detail Smoothness slider can be interactively adjusted to improve the visual quality of the result. In general, the greater the Scale Height the more Detail Smoothing needs to be applied.

The images below show the same model, both results are scaled to ten percent of their original heights. The image below left was created using the standard Shape Height scaling from the Component Properties form and the image below right using the Emboss function.

Original model

Embossed Model

The Emboss tool is a very powerful feature but will not provide ideal results on every type of 3D model. Although it's possible to use the Emboss tool on models created in Aspire and other low-relief imported designs (such as the clipart), it's important to understand its intended use is with data from imported, full 3D (high relief) models and typically the best results will be obtained with this type of data.

Component Properties

The Component Properties form allows you to adjust a number of dynamic properties for a selected Component or Level. Adjusting these properties does not make permanent changes to your Components and can be further edited or reset any time until the component is Baked, in which cases they will be made permanent in the Component shape and this form will be reset.

Multiple Selections

If you have more than one component selected while using the Component Properties tool, Aspire will apply the changes to all the selected components. Some properties where this would be inappropriate (such as the component's name) are grayed-out when there is more than one component selected. These properties must be applied to components one at a time.

Combine with other components

The Combine Mode dictates how the components (or Level) are combined with the objects below them in the Component Tree. This is done by the software starting at the bottom of the list and working upwards. The first level and first component's combine mode determines only how it combines with the modeling plane. The second and subsequent components are combined with the result of everything below them based on their Combine Mode as detailed below. There is additional information and diagrams of the result of these choices in the 3D Design section of this document.

Add

Adds the selected component/s to the result of all the previous components in the list

Subtract

Subtracts the selected component/s from the result of all the previous components in the list

Merge

Where they overlap, this Merges the selected component/s into the result of all the previous Components in the list keeping the highest part of the overlapping area. This means the higher part of each shape will be what remains in this area.

Low

Where they overlap, this Merges the selected component/s into the result of all the previous Components in the list keeping the lowest part of the overlapping area. This means the lower part of each shape will be what remains in this area.

Multiply

Where there is an overlap, this Multiplies the result of all the previous components in the list by the heights in this component.

Shape Height

Use the slider or type in a specific percentage to scale the height of the selected Component(s) up or down based on its current height (100%).

Enter a value in the Shape Height edit box directly, or use the slider to adjust the height of your component selection interactively. In either case, the 3D view of the component will update automatically as you adjust the value. The range of available heights on the slider is determined by your current material thickness setting. If these values appear to be inappropriate you can still enter any value you like into the associated edit box, or you can close the tool and select Edit ► Job Size and Position from the main menu. In the Job Setup page you can then correct the current setting for the material thickness before continuing.

Base Height

Enter a specific value into this box to raise the Component or Level up on a flat plane of the thickness you specify. This can be useful to help move an object up so it sits proud of another component it is Merging with. If you are not sure of the value you need, then enter an amount and hit the space bar to apply this. If this is not correct, type in another value and hit space again to apply the new value, look at the 3D View to judge the result - repeat until you get the value you need.

You can also apply a Base Height to a Level. Adding a base height to a level will add the same base height visually to the components in that Level, however the components themselves will have no base height added to them within their properties. This is useful to raise a set of objects on a Level above things that need to appear to be behind them (for example above a textured area).

Reset Heights

The Reset Heights button will remove the dynamically applied Shape and Base height settings from the selected component. To reset the Base Height back to zero using the slider control, double click the central line marker above the slider bar.

Fade

When this option is checked ✓ the user can fade the Z depth of the Component. The first part of this operation (once the option is checked ✓) is to select the Set Anchor button - then click two points in the 2D view. The first click specifies the point which will remain at the current height. The second click specifies the point that the Component will be faded down toward. The shape will fade down from the first point to the second by the percentage selected. Change the strength of the fade by clicking the down arrow next to the percentage value and using the slider to move this up and down or type in a specific value for the amount you would like to reduce the depth by. The fade will be applied linearly between the two selected points. This is a useful tool for giving the effect of a Component fading into the distance to help with overlapping areas of Components if you want to lower an area to give it the appearance of going behind another one.

Tilt

When this option is checked, ✓ the user can set a direction and angle to tilt the Component up in the Z axis. The first part of this operation (once the option is checked ✓) is to select the Set Anchor button - then click two points in the 2D view. The first click specifies the point which will not move (the pivot point of the tilt). The second click specifies the point that will be tilted upwards by the specified angle (the point that will be raised up). Change the tilt angle by clicking the down arrow next to the value, you can use the slider to alter this, or type in a specific value for the angle. This is an extremely useful function for raising a part of one Component above another one when they overlap, without having to raise the whole Component up using the Base Z Position option. In some cases this allows the overlapping areas to sit proud without having to create a deep raised wall around the whole edge of the Component.

The Bake button

Sometimes it's useful to apply a component's dynamic properties permanently, one example where this is useful is so that further dynamic changes can be applied 'on top' of previous ones. To do this, use the Bake button.

Appearance

Aspire gives you a lot of control over the appearance of the 3D shaded image for visualization purposes, such as customer approval proofs or marketing material. Each component can be given an individual color or material:

Color Options

Solid Color palette with More Colors

Use Material

When this is selected the user can choose from the list of pre-defined material effects by clicking on the box immediately below the Appearance choice. These include many wood grains, metal effects, stone and plastic.

Additional materials can be added to the library list by copying an image file (JPG, BMP or TIF) of the material or image into the relevant materials folder on your computer. To find the Materials folder on your computer, use the menu command File ► Open Application Data Folder....Then open the folder Bitmap Textures. Either copy your new textures into one of the existing folders, or create a new folder and add them there.

Color from Children

This option is used for a Group of Components and will allow the software to use the individual colors and materials assigned to the groups constituent Components to display in the shaded image even though it is a Group. If this option is not selected the Group will be given its selected Color or Material.

Highlight Selected Component

When choosing a material or color to use for a particular component, the red selection highlighting of the component can prevent you from seeing your chosen material accurately in the 3D view. You can un-check this box to temporarily disable the red highlighting while you make your selections. This option will automatically be re-enabled on exiting the Component Properties page.

Close

The Close button will exit the Component Properties form and return to the standard set of modeling icons.

Smooth Components

Often it is advantageous to apply a general smoothing effect over the whole of a component (rather than smooth a particular area with the Sculpting Tools). To use this tool, select the components you wish to smooth and then click the Apply smoothing filter to selected components icon on the Modeling tab. The form will appear and Aspire will take a few seconds to prepare the model for the smoothing operation. You will see a progress bar at the bottom of the screen while it is doing this.

One or more Components can be selected for Smoothing. If you select multiple shapes or a Component Group then the software will need to Bake your selection into a single Component, if applicable you should ensure you have a safe copy of your current Components before proceeding.

If you wish to smooth individual components one after another, potentially with different amounts of smoothing, you can do this by selecting one component, apply a suitable smooth filter value with the slider and then hit the Bake Current Smoothing button in the form and then proceed to selecting the next component you wish to smooth. When pick a new Component the software may take a few seconds to pick it and apply the smoothing filter to it at the default of 50% strength. If you do not click on the Bake Current Smoothing button before you select a new component then the effects of the smoothing will be lost on the previously selected component.

Smoothing

This slider will allow the user to control the strength of the smoothing applied to the Component. By default 50% smoothing is applied, using the slider different levels of smoothing can be applied to the model. Find the strength which gives you the amount of smoothing you require. If the Max setting has not smoothed the model enough then hit the Bake Current Smoothing button which resets the smoothing slider to allow you to do further smoothing.

Preserve Transparency

Checking ✓ this option will keep the smoothing only on the current 3D areas of the selected shapes and not smooth the edges into the background. Un-checking this option will smooth all the edges of the modeled area into the background of the part, blurring the silhouette of the Component.

Bake Current Smoothing

The Bake Current Smoothing button bakes the current smoothing value into the Component and resets the form. This means you are able to perform multiple smoothing operations without leaving the function.

Add Draft To Model

For some applications it can be useful to eliminate vertical walls on 3D models, especially if the machined part is intended to be used as the basis for a mold or vacuum forming tool.

The Add Draft tool will automatically add a minimum angle to any steep walls that exist in your model. The draft angle is specified by using the slider or entering a typed value in the form.

When the Apply button is pressed, the tool creates a new 3D Component by baking the visible Components and applying the draft angle across all the walls of the composite model. Note that you do not select the Component/s to apply the draft angle to, just ensure that they are visible in the 3D view. The resulting Component will not have any wall angles that are steeper than the specified draft angle. Once complete, both the original Component/s and the new Component will be visible, although the original may be obscured by the new Component. The Component with the draft angle will be named appropriately indicating the amount of draft that was added. The images below show how a Component looks before and after adding 20° of draft.

Original Model

With Draft Added

Offset Model

The Offset model tool creates a 3D offset of the composite model.

To use the tool, specify the distance that you want to offset the model.

Click on the Preview button to see the results of the offsetting.

Click OK to proceed or click Cancel to exit the form.

The Clip Z values to the Zero Plane option will ensure that the final result will always be positive. When used on models with areas that end up lower than the zero plane these parts of the model will be removed leaving only the positive values. This can be helpful when you have a flat plane as part of the model to avoid it being effectively lowered by the offset amount.

Using this function you can offset with either positive or negative values.

Original model

Negative Offset

Positive Offset

Scale Model Height

You can scale the individual heights of your 3D Components using the Component Properties form. However, it is also very useful towards the end of your modeling process to be able to apply a global scaling to your final composite model. This allows you to accurately fit a design within the available material or to manage the depth of cuts required, without having to individually adjust each of the contributing Components.

Scale Both Sides

This option can only be selected when working within a 2 Sided Setup. Checking ✓ this option enables you to scale both sides of the model. If this is unchecked then you are only scaling the model of the side you are currently working on.

Scale Height

This slider will allow the user to increase and decrease the height of the model as a percentage based on its original height (when the Scale tool was selected).

Set Exact height...

Clicking Set Exact Height... button lets the user define a specific value (in the current working units) for the height of the model, rather than use the proportional slider. If you are working in a two sided environment you have the option scale both sides. Checking ✓ this option enables you to scale both sides of the model. If this is unchecked then you are only scaling the model of the side you are currently working on.

Apply/OK

Exits the dialog keeping the changes made to the Model

Close/Cancel

Exits the dialog discarding the changes made to the Model

Slice Model

The slicing feature allows the user to divide the Composite Model into Z-Slices each of which will become a Component. This is for customers who need to cut a part which exceeds the Z depth of their machine gantry, the cutting length of their tools or the thickness of the material they are using. Once the slices have been cut on the CNC then they can be re-assembled to make the finished full depth part.

When this function is executed each slice will become a Component in the Component Tree and can then be moved into position and have toolpaths calculated on it. An example of this is shown in the images below, on the left it shows a scallop shell component that is 3 inches thick, the image below right shows this divided into two separate components, each a 1.5 inch slice of the original.

When the icon is clicked the Slice Model form will appear. This can be used to control the number and thickness of slices which will be created. At the top of the form it will display some reference information showing the thickness of the current Composite Model and also the currently defined Material Thickness (for machining).

Model Slicing

Slice Thickness

Checking ✓ this option will let you define a particular value for each slice. Right below this the Number of Slices will be displayed which is determined by the Composite Model thickness divided by the Slice Thickness. The model will be sliced from the bottom up and if the Composite Model thickness does not divide exactly by the Slice Thickness then the top slice may not be a whole number. To help indicate how the part is going to be divided the Top Slice Thickness is displayed in the form.

Number of Slices

Checking ✓ this option will divide the model into a specific number of slices. The slice thickness will be determined by the Composite Model thickness divided by the Number of Slices defined. This may be a good option to use if the specific slice thickness is not important (for instance if it does not relate to material thickness).

Create Boundary Vectors

Checking ✓ this option will cause the slicer to create vector boundaries for each slice. These can be useful for defining the subsequent machining regions required to cut each part. The boundary vectors will be placed on the same layer in the 2D View as the component preview for their associated model slice.

Slice Model

Clicking Slice Model will apply the choices made in the form and create the Components which represent each slice of the Composite Model.

Close

Clicking Close will close the Slice Model form without completing the operation.

The Edit Objects Tool Group

Click on an icon to learn more about it:

Edit Objects

The tools in this section of the Modeling Tab provide a convenient way to access important tools from the equivalent area of the Drawing Tab. The tools themselves are identical but are relevant for both drawing and modeling.

The tool group is organized in the following way:

Object Selection Tools

Grouping
and Ungrouping

The Measure Tool

Trim Objects

Array Objects

Click on an icon to learn more about it:

Offset and Layout

Component Previews can be copied and arrayed using the same tools that are available for vectors or other 2D objects. To ease access to these tools while you are working with your components, duplicate buttons for them are available on the modeling tab as well as the drawing tab. The tools themselves behave identically to their Drawing tab equivalents.

Linear
Array Copy

Circular
Array Copy

Copy Object
Along Vectors

Nesting

Toolpath Operations

See Also:
• Toolpaths Overview
• The Toolpath List

Click on an icon to learn more about it:

Toolpath Operations
					Basic Toolpaths
					VCarving and 2.5D Toolpaths
					Laser Toolpaths (available with Laser Module)
					3D Toolpaths
					Toolpath Editing Tools
					Templates, Merging and Array Copy
					Preview, Estimation, Tiling and Saving

Toolpaths

The ultimate purpose (in almost all applications) of Aspire is to allow you to generate toolpaths which can be run on a CNC machine to machine the finished part in the material of choice. This requires, at a minimum, some vectors to describe the area to which a toolpath will be limited to or perhaps a combination of both vectors and a 3D Model. The process for creating toolpath is as follows:

Prepare vectors for machining

Optionally organize the vectors you will be using for machining onto appropriate layers.

Create outline vectors around any 3D data using the drawing tools or the 'Create vector boundary from selected components' icon.

Set up the Material

Check the overall material size (Job Setup) to ensure it matches or exceeds the size of the finished product.

Use the Material setup form from the Toolpaths Tab to set the reference Z datum for the part relevant to the CNC machine and to position the 3D part within the material.

Create the Toolpaths

Work through the toolpath strategy icons you wish to use to machine the job to calculate all the required toolpaths.

Save the Toolpaths for the CNC machine

After choosing the appropriate Postprocessor from the list, the toolpaths can be saved in a format which is ready for the CNC to cut. Depending on the toolpaths calculated and the options the Postprocessor/CNC you are using supports, you may be able to save a single file or it may need multiple files to be saved - one for each tool type.

All the stages will be covered in the supplied Tutorial videos that include Machining. It should be noted Stages 1 and 2 are done through icons already covered from the Drawing and Modeling Tabs. Stages 3 to 6 use icons from the Toolpath Tab (on the right hand side of the screen). These will be covered in the next section.

Additional Toolpath Tab Features

Switch to Drawing Tab

Closes the Toolpath Tab (right hand screen form) and opens the Drawing Tab (left hand drawing form)

The pin icon is described in the section: Accessing Auto-hidden tabs

Toolpath Summary Area

When a toolpath is selected from the Toolpath list with no other function being used in the Toolpath Tab a text summary of the toolpaths settings is shown in the body of the Toolpath Tab below the icons. This is a very useful way to recall settings for a toolpath without opening it.

Material Setup

• Flat Job
• Rotary Job

The Material Setup section of the Toolpaths tab provides a summary of the current material settings. Some of these values will have been initially set when the job was first created (see Job Setup for more information). When you come to creating toolpaths, it is important to review this information and ensure it is still valid and also to set the machining clearances. To access all these properties for editing, click on the Set... button to open the Material Setup form:

Flat Material Setup

Thickness

Enter the thickness of the material being machined.

XY Datum

This allows you to set the X and Y origin of the job. See the section in Job Setup form

Show detailed summary on toolpath tab

This checkbox toggles the Material Setup summary layout on the Toolpaths tab between simple and detailed views.

Side Z-Zero

Select relative to the Material Surface or relative to the Machine Bed. This is a very important setting because the tooling used on the CNC machine must be setup in the same way, ensuring the toolpaths cut to the correct depth.

If you are working in a 2 Sided job, this will set the Z Zero for your current side only,

• The side you are setting up will be displayed in brackets e.g. (Top).
• You can set the Z-Zero for both sides through the Job Setup form.

Rapid Z Gaps above Material

Clearance (Z1)

This is the height above the job at which it is safe for the cutter to move at rapid or maximum feed rate. The software will raise the bottom of the cutter to this height when it traverses the material.

Plunge (Z2)

For all toolpaths, as well as specifying a rapid clearance gap for rapid positioning moves above the workpiece, the user can also specify a much smaller gap that the tool will rapid down to during plunge moves. By default the plunge gap is set to the same value as the Clearance gap which means that there will be no rapid plunges. If you set the plunge gap to a smaller value than the Clearance gap, the tool will plunge at rapid feed rate to the specified distance above the material surface before changing to the specified plunge rate. For jobs where a large value for Clearance gap has to be specified to avoid clamps etc, this feature can save a considerable amount of machining time if there are a lot of plunge moves in the job.

Home / Start Position

This is the absolute position that the tool will start moving from and where the tool can be programmed to return to at the end of cutting the job.

Rotary Material Setup

Diameter

Enter the diameter of the material being machined.

XY Datum

This allows you to set the X and Y origin of the job. See the section in Job Setup form

Show detailed summary on toolpath tab

This checkbox toggles the Material Setup summary layout on the Toolpaths tab between simple and detailed views.

Z-Zero

Select relative to the surface of the material cylinder or its center. This is a very important setting because the Tooling used on the CNC machine must be setup in the same way, ensuring the toolpaths cut to the correct depth.

Rapid Z Gaps above Material

Clearance (Z1)

This is the height above the job at which it is safe for the cutter to move at rapid or maximum feed rate. The software will raise the bottom of the cutter to this height when it traverses the material.

Plunge (Z2)

For all toolpaths, as well as specifying a rapid clearance gap for rapid positioning moves above the workpiece, the user can also specify a much smaller gap that the tool will rapid down to during plunge moves. By default the plunge gap is set to the same value as the Clearance gap which means that there will be no rapid plunges. If you set the plunge gap to a smaller value than the Clearance gap, the tool will plunge at rapid feed rate to the specified distance above the material surface before changing to the specified plunge rate. For jobs where a large value for Clearance gap has to be specified to avoid clamps etc, this feature can save a considerable amount of machining time if there are a lot of plunge moves in the job.

Home / Start Position

This is the absolute position that the tool will start moving from and where the tool can be programmed to return to at the end of cutting the job.

The Toolpath List

The Toolpath List is located at the bottom of the Toolpath Tab (toggle tab visibility using Shortcut key F12).

This area displays in a list, the name of each calculated toolpath with a check-box to turn the visibility of the toolpath in the 3D View on and off. The icon next to the check-box shows the type of tool selected for that particular toolpath.

Double clicking the name of any of the toolpaths will open up the toolpath strategy window for that toolpath and allow edits to be made to it.

The up and down arrow icons to the right of the window allow the user to move a toolpath up and down in the list. This will affect the order the Toolpaths are previewed in and if multiple toolpaths are saved as a single file, then this will be the order that the machine cuts them in.

You can adjust the space available for the Toolpath list by clicking and dragging the divider that separates the Toolpath List from the Toolpath Operations section, up or down.

Resizing the Toolpath List

The toolpath list can be resized by clicking on the divider between the toolpath list and toolpath commands area and dragging.

Basic Toolpaths

The basic toolpaths section of the Toolpath Operations icons can be found on the Toolpaths tab, underneath the Toolpath list. It includes the Material setup command, which will often need to be used before any toolpaths are created. This section also includes Profiling, Pocketing and Drilling strategies. The Quick Engrave strategy is a specialist strategy for some engraving machines.

Material Setup

Profile Toolpath

Pocketing Toolpath

Drilling Toolpath

Quick Engraving Toolpath

Inlay Toolpath

Profile Toolpath

Profile Machining is used to cut around or along a vector. Options provide the flexibility for cutting shapes out with optional Tabs / bridges plus an Allowance over/undercut to ensure perfect edge quality.

Profile toolpaths can be outside, inside or on the selected vectors, automatically compensating for the tool diameter and angle for the chosen cut depth.

When working with open vectors the profile toolpaths can be to the Left, to the Right or On the selected vectors.

Clicking this icon opens the 2D Profile Toolpath form which is shown at the right; the functions in this form are described on the following pages.

If you have vectors which are nested (like the letter 'O'), the program will automatically determine the nesting and cut the correct side of the inner and outer vectors. In addition, the program will always cut the inner vectors before the outer vectors to ensure the part remains attached to the original material as long as possible.

Cutting Depths

Start Depth (D)

Cut Depth (C)

Tool

Clicking the Select button opens the Tool Database from which the required tool can be selected. See the section on the Tool Database for more information on this. Clicking the Edit button opens the Edit Tool form which allows the cutting parameters for the selected tool to be modified, without changing the master information in the database. Hovering the mouse cursor over the tool name will display a tool tip indicating where in the Tool Database the tool was selected from.

Pass Depth Control for Profiling

When a profile toolpath is created, the Pass Depth value associated with the selected tool (part of the tool's description in the Tool Database) is used to determine the number of passes needed to profile down to the specified Cut Depth. However, by default Aspire will also modify the precise step down by up to 15% in either direction, if by doing so it is able to total number of passes required to reach the desired cut depth. It is nearly always desirable to benefit from the significantly reduced machining time of cutting profiles using less passes if possible. Nevertheless, there are some occasions where the exact step down for a given profile pass needs to be more precisely controlled - when cutting into laminated material, for example. The Passes section of the 2D Profile Toolpath page indicates how many passes will be created with the current settings. The Edit Passes... button will open a new dialog that enables the specific number and height of passes to be set directly.

Specify Pass Depths

The Pass Depths section at the top of the form shows a list of the current pass depths. The relative spacing of the passes is indicated in the diagram next to the list. Left click on a depth value in the list, or a depth line on the diagram, to select it. The currently selected pass is highlighted in red on the diagram.

To edit the depth of the selected pass, change the value in the Depth edit box and click Apply.

The Delete button will delete the selected pass.

The Clear All Passes button will delete all the passes.

To add a new pass, double left click at the approximate location in the passes diagram that you wish to add the pass. A new pass will be added and automatically selected. Edit the precise Depth value if required and then click Apply.

The Set Last Pass Thickness option will enable an edit box where you can specify the last pass in terms of the remaining thickness of material you wish to cut with the last pass (instead of in terms of its depth). This is often a more intuitive way to specify this value.

Pass Depth List Utilities

This section of the form includes two methods for creating a set of passes in one go.

The first method simply sets the passes according to the Pass Depth property of the selected tool. By default, this is the method used by Aspire when it creates profile passes initially. However, the Maintain exact tool pass depth option checked, ✓ Aspire will not vary the step size to try and optimize the number of passes (see above).

The second method creates evenly spaced passes according to the value entered in the Number Of Passes edit box.

To apply either method click the associated Set Passes button to create the resulting set of pass depths in the passes list and diagram.

Machine Vectors...

There are 3 options to choose from to determine how the tool is positioned relative to the selected vectors/s.

Direction

Can be set to either Conventional or Climb machining where the cutting direction depends upon the strategy selected - see above for details. Using Climb or Conventional cutting will largely be dictated by the material is being machined and the tooling.

Allowance offset

An Allowance can be specified to either Overcut (negative number will cut smaller) or Undercut (positive numbers will cut larger) the selected shape. If the Allowance = 0 then the toolpaths will machine to the exact size.

Last Pass Allowance

A separate allowance can be specified for the last pass. If this allowance is given then all but the last pass will be undercut by the specified allowance with the final pass being the only pass which cuts to size.

The final pass (shown in blue) cuts to size.
All previous passes (shown in red) are cut with a small allowance offset

If the Reverse direction button is checked ✓ then the cutting direction of the last pass is reversed. This feature is can be useful if for minimizing witness marks on the edge of profile cuts.

The last pass allowance will also take into account any allowance offset and so the two options can be used together.

The last pass allowance will respect any allowance offset also specified

Use vector start point

Use Start Point can be selected to force the toolpath to plunge and start cutting at the first point on the shape. This is very useful if you need to ensure the cutter doesn't plunge onto a critical part of the job. For example, setting the Start Point to be on a corner will often be the best position to plunge and cut from as this will not leave a witness / dwell mark on the machined surface.

The Start Points are displayed as Green boxes on all vectors when this option is selected. Start Point on a vector can be moved using the Node Editing Tools. Select Node Editing cursor or press N. Place the cursor over the node to be used as the Start Point. Click Right mouse button and select Make Start Point (or press P) Remember, you can also insert a new point anywhere on a vector using the Right mouse menu or pressing the letter P - this will insert a new point and make it the start point.

Tabs (Bridges)

Tabs are added to open and closed vector shapes to hold parts in place when cutting them out of material.

Add tabs to toolpath

Checking ✓ the Add tabs option will activate tab creation for this toolpath. The Length and Thickness specify the size of each tab. Checking ✓ the Create 3D Tabs option will create 3D Tabs, the difference between this and 2D Tabs is described below.

Create 3D Tabs

3D Tabs option selected

3D Tabs option not selected

This image shows how the Length and Thickness values are used when creating 3D and 2D tabs.

Edit Tabs

Clicking on the Edit Tabs... button automatically opens the 2D window and the Toolpath Tabs form is displayed:

Add Tabs

Constant Number

Calculates the length of each selected vector and places 'X' number of equally spaced Tabs around the shape.

Constant Distance between tabs

This option places a tab at the specified distance around the selected shape.

If placing Tabs at the Distance around the shape results in fewer than the Min. number, the minimum number of Tabs are automatically equally placed on the shape.

If the number of tabs calculated using the Distance around the shape is greater than the specified Max. number, the maximum number are placed at equal distance around the shape.

First tab at machining start point

If checked, ✓ a Tab will be placed at the start point (Green node) of a vector when the option First Tab at Machining Start Point is selected.

Dynamically positioning tabs in the 2D View

Interactive Tab positioning is very easy. Simply place the cursor at the point where the Tab is required and click the Left mouse. To Move a Tab, Click and Drag with the Left mouse button on a Tab to move.

To Delete a Tab, place the cursor over an existing tab and click the left mouse button.

The quickest method for adding Tabs to multiple shapes is to use the automatic option to add 'X' number. The position of these can then very easily be modified by clicking and dragging to move tabs to the 'best positions' and also delete unwanted tabs.

Profile Options

The Profiling options section of the toolpath form contains five additional pages, each of which allows a particular set of Profile machining options to be specified. The precise number of option pages will depend on which Toolpath strategy you are currently using. The full range of option pages are:

• Ramps
• Leads
• Order
• Start At
• Corners

These help control ways to ensure the parts are held in place and machined as easily as possible while ensuring the highest quality edge finish.

Each set of options can be accessed by the tabs at the top of the Profile options section.

Ramp

Ramp moves are used to prevent the cutter from plunging vertically into the material. The cutter gradually cuts at an angle dropping into the material significantly reducing cutter wear, heat build-up and also the load on the router spindle and Z axis of the machine. If multiple passes are required due to the Pass Depth being less than the Cut Depth, the ramp moves are applied at the start of each level. All ramp moves are performed at the plunge rate selected for the current tool.

Smooth

This option creates a smooth ramp into the material using either the specified Distance or Angle.

When a Lead In distance has been specified, the option Ramp on Lead In disables the distance and angle options and automatically limits the ramp moves to only be on the lead in portion of the toolpath.

Zig Zag

This option ramps into the material by Zig-Zag backwards and forwards using either the specified Distance or Angle and Distance.

The Distance option ramps into the material, zigging for the specified distance in one direction then zagging back over the same distance.

The Angle option is typically used for cutters that cannot plunge vertically but have an entry angle specified by the manufacturer.

Spiral

Checking ✓ this creates a continual spiral ramp, these are only available when the toolpath does not include lead in moves.

This option ramps into the material over the complete circumference of the profile pass. The angle is automatically calculated to ramp from the start point to full depth over the perimeter distance around the job.

The rate at which the cutter ramps into the material is determined by the Pass Depth specified for the cutter. For example, Spiral Profiling 0.5 inch deep with a cutter that has a Pass depth of 0.5 or greater will spiral down in 1 pass. Editing the Pass depth to be 0.25 inch results in the 2 spiral passes around the profile.

Leads

Lead in / out moves can be added to profile toolpaths to help preventing marking the edges of components with dwell marks that are typically created when a cutter is plunged vertically on the edge of the job.

Straight Line Lead

This option creates a linear lead onto the cutter path using the Angle and Lead length distance specified.

The toolpath will lead onto the selected edge at the specified Angle.

Checking ✓ the Do lead out option results in an exit lead being added at the end of the toolpath off the machined edge.

The Overcut Distance forces the cutter to machine past the start point and is often used to help produce a better edge quality on parts.

Circular Lead

This option creates an arc lead onto the toolpath using the Radius and Lead length distance specified.

The toolpath will curve onto the selected edge, tangent to the direction of the vector at the point it reaches the actual geometry edge.

Checking ✓ the Do lead out option results in an exit lead being added at the end of the toolpath off the machined edge.

The Overcut Distance forces the cutter to machine past the start point and is often used to help produce a better edge quality on parts.

Order

The order tab allows you to specify the approaches the program will use to determine the best order to cut your vectors. You can specify multiple options, in which case the program will calculate the result of using each option and select the one which results in the shortest machining time.

Vector Selection Order

Left to Right

This option will join up parts on the left of the material first and move across to the right.

Bottom to Top

This option will join up parts on the bottom of the material first and move up to the top.

Grid

This option will join use a grid based approach with the size of the grid based on the size of the parts. The algorithm will try to join up parts within a particular section of the grid before moving on.

Shortest Path

This option use a 'shortest path' algorithm to try and determine the shortest possible path. However, for large numbers of parts this requires an unfeasible amount of computing power so an approximation algorithm is used. Although very good, this algorithm cannot guarantee to produce the very shortest path, but in tests at Vectric, the results have been very good indeed. This option still takes a substantial amount of time on slow computers of for very large numbers of parts.

Start At

Keep Current Start Points

The start point of the vector will dictate the start of the toolpath.

Optimize Start Points

The software will automatically attempt to optimize each profile start position based on speed of completing the job.

Closest on Bounding Box

Influence the start point by defining which part of the bounding box of the profiled vector it should start near.

This will look for the nearest point, from all of the spans' endpoints, and will start the toolpath from that point.

Corners

Choosing this tab and checking ✓ the option Sharp external corners (see below) forces the cutter to machine around the shapes and retain any square corners.

Sharp External Corners

This option makes adding beveled edges to a 2D shape very quick and easy, this can be a good way to turn simple 2D cut out lettering into a high quality signage products that look more interesting or provide a different option for customers.

This is an example of the type of effect that can be created by using this option:

Standard Profile toolpaths without the Sharp Corners switched on roll around the sharp corners. This Still give a point on a straight sided tool but will give a radiused edge when using a V-bit.

When Sharp External Corners is selected the following change is made to the toolpath (see image below) so it makes sharp external corners as shown in the image of the letter 'M' at the top of the page.

Sharp Internal Corners

When Sharp Internal Corners is selected the V-Bit tool will raise up into internal corners to sharpen them with its point. The difference between checking ✓ this and leaving it unchecked is shown in the two images below.

Sharp Internal Corners not selected

Sharp internal corners selected

Allowance for Cut out tool

Sharp internal corners are often used when creating beveled letters. In this case, the letters usually have straight 'returns' which are machined with a straight sided end mill. The cut out pass for the end mill needs to be offset from the vector to allow for the bevel created by the tool. This field displays the value you will need to enter into the 'Allowance Offset' field when you create your cut out profile toolpath for the end mill. You can select the value with the mouse and used Ctr+C to copy it to the clipboard and then copy it into the 'Allowance Offset' field when you create the cut out toolpath.

Additional notes on Profile Machining

Machining Open Vectors

The direction of open vector(s) is very important when using Profile strategies as this is used to determine which side of the selection is the right and left for machining. Selecting Node Edit mode (pressing N on the keyboard) will display a Green node at the start of the vector. Looking along the vector(s) from the green node indicates the direction and the image below shows offsets to the left and right of an open vector.

The Cut Direction - Conventional or Climb controls which end of the open vector the toolpath will start. Changing the cut direction will reverse the direction of cut.

In the following examples, the vector is the magenta dotted line and the arrowed line is the toolpath:

Profiling the Left of the vector using Climb cutting.

Profiling the Left of the vector using Conventional cutting

Talk to your material and tooling suppliers for details about what is most appropriate for your specific type of work.

Tabs can be added to open profile toolpaths Sharp External Corner options do not apply because identifying the outside / inside of an open shape in ambiguous. Leads cannot be added to open profile toolpaths. Ramps can be added to open profile toolpath.

Safe Z

The height above the job at which it is safe to move the cutter at rapid / max feed rate. This dimension can be changed by opening the Material Setup form.

Home Position

Position from and to that the tool will travel before and after machining. This dimension can be changed by opening the Material Setup form.

Vector Selection

This area of the toolpath page allows you to automatically select vectors to machine using the vector's properties or position. It is also the method by which you can create Toolpath Templates to re-use your toolpath settings on similar projects in the future. For more information, see the sections Vector Selector and Advanced Toolpath Templates.

Name

The name of the toolpath can be entered or the default name can be used.

Pocketing Toolpath

This option opens the Pocket Toolpath form for machining 2D pockets. These toolpaths automatically compensate for the tool geometry - both diameter and angle.

Cutting Depths

Start Depth (D)

Specifies the depth at which the pocket toolpath is calculated. When cutting directly into the surface of a job the Start Depth will usually be 0. If machining into the bottom of an existing pocket or stepped region, the depth of the pocket / step must be entered.

Cut Depth (C)

The depth of the toolpath relative to the Start Depth.

Tool

Clicking the Select button opens the Tool Database from which the required tool can be selected. See the section on the Tool Database for more information on this.

Clicking the Edit button opens the Edit Tool form which allows the cutting parameters for the selected tool to be modified, without changing the master information in the database.

Specify Pass Depths

The Pass Depths section at the top of the form shows a list of the current pass depths. The relative spacing of the passes is indicated in the diagram next to the list. Left click on a depth value in the list, or a depth line on the diagram, to select it. The currently selected pass is highlighted in red on the diagram.

To edit the depth of the selected pass, change the value in the Depth edit box and clickApply.

The Delete button will delete the selected pass.

The Clear All Passes button will delete all the passes.

To add a new pass, double left click at the approximate location in the passes diagram that you wish to add the pass. A new pass will be added and automatically selected. Edit the precise Depth value if required and then click Apply.

The Set Last Pass Thickness option will enable an edit box where you can specify the last pass in terms of the remaining thickness of material you wish to cut with the last pass (instead of in terms of its depth). This is often a more intuitive way to specify this value.

Pass Depth List Utilities

This section of the form includes two methods for creating a set of passes in one go.

The first method sets the passes according to the Pass Depth property of the selected tool.

This is initially the default method used by Aspire when it creates profile passes. The step size is varied to try and optimize the number of passes (see above) unless the Maintain exact tool pass depth option is checked ✓.

The second method creates evenly spaced passes according to the value entered in the Number Of Passes edit box.

To apply either method click the associated Set Passes button to create the resulting set of pass depths in the passes list and diagram.

Use Larger Area Clearance Tool

If this option is selected two tools are used to clear the pocket. A large tool to do the bulk of the area clearance and a smaller tool (the first tool selected) to remove the remaining material and do a final profile pass.

When a pocket toolpath is created, the Pass Depth value associated with the selected tool (part of the tool's description in the Tool Database) is used to determine the number of passes needed to pocket down to the specified Cut Depth. However, by default Aspire will also modify the tool step down by up to 15%, if by doing so it is able to reduce the total number of passes required to reach the desired cut depth. It is usually desirable to benefit from the significantly reduced machining time of cutting pockets using less passes if possible.

Nevertheless, there are some occasions where the exact step downs for a given profile pass needs to be more precisely controlled - when cutting into laminated material, for example. The Passes section of the Pocket Toolpath page indicates how many passes will be created with the current settings. The Edit Passes... button will open a new dialog that enables the specific number and height of passes to be set directly.

Clear Pocket

There are two choices of the type of fill pattern that will be used to clear away the area to be machined with the Pocket Toolpath, Offset and Raster.

Offset

Calculates an offset area clearance fill pattern to machine inside the selected vector(s). Options for Cut Direction to be either: Climb (CCW) cutting direction Conventional (CW) cutting direction.

Raster

Calculates a Raster based area clearance fill pattern to machine inside the selected vector(s). Cut Direction for the final pass to be either:

• Climb (CCW) cutting direction
• Conventional (CW) cutting direction

Clear Pocket - Offset Strategy

Clear Pocket - Raster Strategy

Raster Angle

Between 0 and 90°, where 0° is parallel to the X axis and 90° parallel to the Y axis.

Profile Pass

Used to clean up the inside edge after machining the pocket. This can be done either before the rastering (First) or after the rastering (Last). If 'No Profile Pass' is selected, you will need to calculate a profile pass manually to machine the pocket to size.

Pocket Allowance

This option is used to leave material on the inside of the pocket for the Profile Pass to clean-up. This is often very useful for ensuring the cutter does not mark the edge surface of the pocket when roughing out.

A positive value in the allowance box will lead to an undercut of the selected closed vector. I.E. the pocket will be smaller than the chosen vector, by the specified value.

A negative value would result in an overcut of the selected closed vector. I.E. the pocket will be larger than the chosen vector, by the specified value.

Offset larger than 50%

Tails to clean out corners

Ramp Plunge Moves

The cutter can be ramped over a distance into the pocket instead of plunging vertically. This approach reduces heat build-up that damages the cutter and also reduces the load on the spindle and z axis bearings.

Use Vector Selection Order

If this option is checked, ✓ pockets will be machined in the order you selected them. If the option is not checked the program will optimize the order to reduce machining time.

Safe Z

The height above the job at which it is safe to move the cutter at rapid / max feed rate. This dimension can be changed by opening the Material Setup form.

Home Position

Position from and to that the tool will travel before and after machining. This dimension can be changed by opening the Material Setup form.

Vector Selection

This area of the toolpath page allows you to automatically select vectors to machine using the vector's properties or position. It is also the method by which you can create Toolpath Templates to re-use your toolpath settings on similar projects in the future. For more information, see the sections Vector Selector and Advanced Toolpath Templates.

Name

The name of the toolpath can be entered or the default name can be used.

Drilling Toolpath

Drilling allows the centers of selected closed vectors to be drilled to a specified depth. The Tool Database includes an option to specify the Drill diameter and cutting parameters.

Cutting Depths

Start Depth (D)

This specifies the depth at which the toolpath is calculated from. When cutting directly into the surface of a job the Start Depth will often be 0. If machining into the bottom of an existing pocket or 3D region, the depth needs be entered.

Cut Depth (C)

The depth of the toolpath relative to the Start Depth.

Tool

Clicking the Select... button opens the Tool Database from which the required tool can be selected. See the section on the Tool Database for more information on this. Clicking the Edit... button opens the Edit Tool form which allows the cutting parameters for the selected tool to be modified, without changing the master information in the database.

Peck Drilling

When the option Use Peck Drilling is selected, the drill will cut to the Pass Depth set in the Tool Database for the selected Drill. It will then retract to the Retract Gap according to the retract option selected (see below), before drilling to the next depth, incremented by an additional Pass Depth. This cycle is repeated until the hole is drilled to the required depth. The retract moves are used to remove any build-up of material from the hole to help with overheating and breakage. If the Pass Depth is greater than the required Cut Depth, the hole will be drilled in a single cycle. However, if a Cut Depth of 1 inch with a Pass Depth of 0.25 inch is used the hole will be drilled in 4 cycles.

Retract above cutting start

This option will cause the tool to retract fully out of the drill hole after each peck drill plunge. This is beneficial for clearing swarf/chips completely from the drill hole during the drill cycle. With this option selected the Retract Gap value (R) is the fixed distance above the start cut depth. Thus the total retract and plunge distances for each peck drill cycle will increase as the hole deepens and this will generally result in longer machining times.

Retract above the height of the previous pass

Instead of fully retracting out of the drill hole, it is also possible to retract to a height relative to the previous cut depth. This strategy typically requires a shorter set of plunges and retracts over the course of a peck drill toolpath because they will be constant for each peck drill cycle, regardless of the drill hole depth. However, it will not necessarily clear swarf/chips completely from the drill hole. With this option selected the Retract Gap value (R) is the relative distance above the height of the previous peck drill pass.

Dwell at the bottom of each drill pass

With this option checked, ✓ the Dwell Time value is used pause the drill at the bottom of each peck drill pass before retracting. The dwell time value is measured in seconds.

Use Vector Selection Order

If this option is checked, ✓ pockets will be machined in the order you selected them. If the option is not checked the program will optimize the order to reduce machining time.

Safe Z

The height above the job at which it is safe to move the cutter at rapid / max feed rate. This dimension can be changed by opening the Material Setup form.

Home Position

Position from and to that the tool will travel before and after machining. This dimension can be changed by opening the Material Setup form.

Vector Selection

This area of the toolpath page allows you to automatically select vectors to machine using the vector's properties or position. It is also the method by which you can create Toolpath Templates to re-use your toolpath settings on similar projects in the future. For more information, see the sections Vector Selector and Advanced Toolpath Templates.

Name

The name of the toolpath can be entered or the default name can be used.

Quick Engraving Toolpath

This form is used specifically for calculating engraving and marking toolpaths.

Tool

Clicking the Select button opens the Tool Database from which the required tool can be selected. See the section on the Tool Database for more information on this. Clicking the Edit button opens the Edit Tool form which allows the cutting parameters for the selected tool to be modified, without changing the master information in the database.

Depth / Pressure

When using Conventional Engraving and End Mill cutters the Depth to engrave / mark is specified and this z depth dimension is output in the toolpath file sent to the CNC machine. The 3D Preview of these toolpaths shows the specified depth of engraving.

When using a Diamond Drag marking Tool the Pressure setting is used to pre-load the spring to ensure the tip of the diamond stays in contact with the material surface, especially when marking uneven surfaces. The 3D Preview of the depth these toolpaths will mark using the Angle of the diamond and the Width of the Line.

For example, when using a 90° Diamond Drag Tool with a 0.010 inch Line Width specified. The depth shown in the 3D preview will be 0.005 inch (with 90° the depth = half the line width).

Engraving Tool

The ratio of Depth to Line Width will change when using diamond drag tools with different tip angles. When the option to use a Nose Cone is selected (see below) the actual depth specified on the form is used when previewing the toolpath in the 3D view.

Strategy

When using the Quick Engraving Form the Stepover for the cutter is specified on the form and is NOT automatically set from the Tool Database.

The selected text or vectors can be Outlined or Filled.

Outline

The tip of the cutter runs on the selected lines engraving / marking the material surface

Example of outline engraving

Fill

A pattern is used to engrave / mark inside the selected text or vectors. There are 3 fill pattern options.

Fill engraving with Offset pattern

Fill engraving with 45° Hatch pattern

Fill engraving with Cross Hatch pattern.
Cross Hatch Fill pattern engraves 2 sets of lines, with the second set at 90° to the angle specified.

Use Nose Cone

A nose cone is often used when engraving or marking material that is not flat. The nose cone is spring loaded forcing it to slide on the surface of the material. The engraving cutter is set to extend / protrude out of the bottom of the nose cone by the depth of engraving / marking required. This is typically set at around 0.010 inches to 0.020 inches.

When the option to use a Nose Cone is selected the actual depth specified on this region of form is used when previewing the toolpath in the 3D view.

Number of Passes

This option runs the cutter multiple times divides over the toolpath pattern.

Output Options

Select the appropriate postprocessor and Save the Toolpath ready to send to the CNC machine, similar to the Save Toolpath form.

If your machine can be driven using a Windows Printer driver (Roland and Gravograph / New Hermes machines use this technique) it maybe be possible to select the installed printer driver and output toolpaths directly from the software instead of saving an intermediate file.

Checking ✓ the option 'Output direct to machine' enables the Device option which is used to setup the appropriate windows printer driver.

Inlay Toolpath

The Inlay toolpath functionality can be used to calculate either profile or pocketing toolpaths with automatic compensation for the tool radius; this allows the cut-out parts to fit into the corresponding cavities. This is a great feature for creating decorative woodwork and is also particularly useful for sign makers for creating inlayed letters and graphics.

How Inlays work

When using a CNC machine to cut out shapes then the tool will always leave a radius on any internal corner. When cutting holes or pockets the tool conversely leaves a radius on the external corners. If no changes are made to accommodate this then there would be no way to fit one part into the other. This is shown highlighted on the letter 'T' shown in the image below. On the left you can see the internal corners with a radius on the part being cut out (highlighted with red ovals). On the right you can see the radiused external corners on the hole (highlighted with green ovals). As you can envisage trying to slot the 'T' into the hole would not work as it is the proverbial square peg in a round hole!

It is not possible to avoid the added radius as it is formed by the tool size and shape. The Inlay function though, will create toolpaths which take the tool radius into account and compensate for it by rounding off the sharp corners so the resulting parts will fit together. This can be seen in the images shown below where the same letter has been cut using the Inlay toolpaths, you can see all corners (internal and external) now have the same radius so they will slot together.

When creating an Inlay toolpath the radius is automatically compensated for, so it is very important to make sure you specify the same tool for both parts of any inlay (male and female). If you do not do this the Inlay will not fit together.

If creating a Pocket then the main Tool (the finish tool) not the larger (clearance) tool should be the same as the one as used for creating the Male Inlay.

Male Inlay (Insert)

Straight

This option is for cutting out straight sided parts to act as the inserted piece of the inlay. It uses a variation on the Profile toolpath which will automatically round the external corners of the part to allow for the radius of the tool being used. All the standard Profile options are available in this form except there is no option to Profile Inside or On as this does not apply to this inlay type as it has to cut outside of the vector. The other standard options not available are the ability to add sharp Corners or set a Last Pass as again these would not apply to this application. The image below shows how the external corners are rounded based on the tool radius being used.

Stepped

This option is for cutting out stepped sided parts to act as the inserted piece of the inlay. This style of inlay is typically used for what are referred to as 'Push Through' letters and shapes. These are parts which are inserted from the back and use the step as a shelf to invisibly mount them to the back of a sign. As with the Straight Inlay option it uses a variation on the Profile toolpath with the addition of the ability to specify a Step Depth and Step Width.

As the diagram shows in the form, the Step Depth is the vertical height of the step from the Start Depth down, the Step Width is how far from the edge of the original vector the part will be cut out (creating the step).

The image shown above shows a Stepped Male Inlay created in 1 inch thick material with a 0.75 inch Step Depth and a 0.3 inch Step Width.

All the other standard Profile options are available for Stepped Inlays except there is no option to Profile Inside or On as this does not apply to this inlay type and this option does not allow the use of either the Corner, Lead or Last Pass functions as these are also inapplicable to this type of toolpath.

Female Inlay (Pocket / Hole)

Pocket

This option is selected for cutting out a Pocket to act as the cavity for the corresponding Male shape to inlay into. It uses the same options as the standard Pocket style toolpath including the new option where you can use a larger and smaller tool to clear the pocket (smaller tool size should match that used for the Male Inlay). In order to make it work as an inlay pocket any internal corners will be rounded based on the tool radius to allow the male parts to fit into them (shown in the image below).

As has been previously discussed it is common to leave an allowance on one or both sides of the inlay, typically when working with letters the allowance would be left on the Pocket so the size and shape of the lettering itself is not affected any more than necessary.

Hole

This option is for cutting out a Hole to act as the cavity for the corresponding Male shape to inlay through. The standard Profile options are available for Female Hole Inlays except there is no option to Profile Outside or On as this does not apply to this toolpath type and this option does not allow the use of the Corner options or Last Pass as these are also inapplicable to this type of toolpath. In order to make it work as an inlay, any internal corners will be rounded based on the tool radius to allow the male parts to fit into them (shown in the image below).

Setting Inlay Allowances

Although the radius of the tool is compensated for when using the inlay tool, this in itself will almost always not be enough to ensure the two parts will fit together correctly. The parts will be exactly the same size and so would not fit together without a lot of force which would damage the part or without some kind of post-CNC hand work. Cutting the parts exactly the same size also does not allow for any kind of finish to be applied to either side.

To enable the parts to fit extra material either needs to be cut from the Male side, the Female side or in some applications both. This additional distance is added using the option in the toolpath form to add an Allowance. On the toolpaths which are based on a Profile then this is done with the Allowance Offset (Shown in the image below left - highlighted in red). For Pocket style toolpaths use the Pocket Allowance, (shown in the image below right highlighted in red). When a value is entered it will overcut the selected shape by this distance, this will reduce the size for male parts and increase the hole/pocket for female parts.

The size of the Allowance required will depend on the type of material (how much it may expand or contract between being cut and inlayed), the accuracy of your tooling, the accuracy of your machine and finally any finish you are planning to add to the finished parts (such as paint or varnish which will have a thickness). In most situations where no finish is being applied before the parts are inlayed then an allowance of 0.01 inches (0.25mm) or 0.02 inches (0.5mm) will be sufficient. If you are not sure what value to use then you should experiment with this on a test part to get the correct sizes for your particular setup and application.

In the majority of cases the Allowance is applied to the Female side of the inlay as it is typical to not want to alter the actual vector shapes (the Male side) any more than is required for the tool radius. This means the Hole or Pocket will be cut over-sized to provide the additional allowance for the parts to fit.

Safe Z

The height above the job at which it is safe to move the cutter at rapid / max feed rate. This dimension can be changed by opening the Material Setup form.

Home Position

Position from and to that the tool will travel before and after machining. This dimension can be changed by opening the Material Setup form.

Vector Selection

This area of the toolpath page allows you to automatically select vectors to machine using the vector's properties or position. It is also the method by which you can create Toolpath Templates to re-use your toolpath settings on similar projects in the future. For more information, see the sections Vector Selector and Advanced Toolpath Templates.

Name

The name of the toolpath can be entered or the default name can be used.

Laser Toolpaths

The Laser toolpaths section of the Toolpath Operations icons can be found on the Toolpaths tab, underneath the Toolpath list. These strategies are used to control a laser cutting head.

Laser Cut & Fill

Laser Picture

Laser Cut - Fill

Laser Cut - Fill is used for cutting out shapes or marking areas.

Cut-outs can take into account the kerf, or width, of the laser beam to maintain the precise internal or external size the selected vector shapes. Shapes can also be filled with stripes or hatching to create simple shading effects.

The fields on the form are as follows.

Settings

Select

This button opens your database of previously stored laser settings for different jobs and materials. When a setting is selected fromt the database it will be used to populate the key fields in this section. You can subsequenlty modify these values when calculating the laser toolpath. Modifying the settings on this form will not alter the original stored settings within your database.

Power

This value sets what proportion of your machines maximum laser power will be used for this toolpath.

Move Speed

This specifies the maximum speed that your machine will move during cutting or engraving moves. The units are determined by the database setting that was originally selected.

No. Passes

The machine can repeat a toolpath a number of times to cut through thicker material. This value sets the number of repeats.

Strategy

Based on the selected vector shapes in your drawing, this toolpath offers four distinct strategies

• Cut Outside / Right - Selecting this option will run the laser around the outside of your selected vector shapes (or along their right-hand edge, if they are open vectors). The actual path of the laser is automatically offset from the orginal shape according to the kerf width of the laser. As a result, the external dimensions of the resulting physical part precisely match the size of the original vector drawing. This strategy should be used for cutting out shapes to precisely the correct dimensions.
• Cut Inside / Left - This option will run the laser around the inside (or left-hand edge) of your selected vector shapes, allowing for the kerf of the laser. This strategy is typically used for cutting holes, slots or sockets where the remaining recess has precisely the same dimensions as the original selected vector drawing.
• Cut On - This option will runs the center of the laser beam along the selected vector. No offsetting or kerf compensation is required.
• Hatch Fill - This is a marking or 'shading' strategy which profiles along the selected vectors and then fills-in the shapes with stripes. When this option is selected the additional Stepover, Hatch Angle and Cross Hatch options will also become enabled - see below for more information on these.

Allowance

This setting allows you to add an additional offset for the Cut Outside, Cut Inside strategies without adjusting the laser kerf settings and can be useful for easing or tightening the fit of shapes resulting from these cuts.

Stepover

When creating hatch fills, this option determines the spacing between the hatch lines. It is only available when the Hatch Fill strategy is selected.

Hatch Angle

When the Hatch Fill strategy is selected, this option determines the angle of the hatching lines used.

Cross Hatch

Checking this option will create a cross hatch fill instead of a single set of lines.

Toolpath Calculate

Safe Z

The height above the job at which it is safe to move the cutter at rapid / max feed rate. This dimension can be changed by opening the Material Setup form.

Home Position

Position from and to that the tool will travel before and after machining. This dimension can be changed by opening the Material Setup form.

Name

Enter a meaningful name for the toolpath here. It will be stored in the toolpath list using this name.

Calculate

Clicking this button will initiate the process of calculating the toolpath using the form settings and adding the resulting toolpath to the toolpath list.

Immediate Output

Once calculated, your toolpath is stored in the central Toolpath List and can be saved, edited or output to your laser machine at anytime using the Save Toolpaths command. In addition though, this form also includes a convenient Immediate Output section that allows you to save or send the most recently calculated toolpath directly from this form without having to close it (see VTransfer for more information).

Post Processor

Use this drop-down list to select the post-processor for your machine.

Add side to toolpath name

If you are creating aligned toolpaths for a two-sided part, this option automatically adds the side name to the toolpath name as it is saved or exported to help keep your toolpaths organised.

Output direct to machine

If your post-processor supports direct access to your cnc machine (including machines supported by VTransfer), this option will be available. Selecting this option will bypass saving the toolpath to disk and instead send it straight to the direct output driver.

Laser Picture

The Laser Picture toolpath uses the laser to etch a copy of the selected bitmap picture into the surface of your material.

Preparing the bitmap

This strategy requires a source bitmap image or photograph to be selected in the 2D View. It will be converted into a laser toolpath by creating a dense stripe, or hatch, pattern over the image and then adjusting the power of the laser as it moves across the image to reproduce it using lighter and darker marks. The precise tonal range and contrast of the final part will be the result of an interaction between the original colors or shades in the bitmap, the way in which the material burns as well as the power and speed of the laser. For these reasons some experimentation may be required to find the best settings for a particular job.

Your source bitmap can be edited in a number of ways before using this form to create your laser toolpath. You can use the Crop Bitmap command to trim a bitmap to a vector outline. This will allow you to remove any parts of a bitmap that you do not require.

The Picture Edit tool can also be used prior to creating the toolpath in order to adjust many important aspects of your image - such as brightness and contrast. In addition it can be used to add a feathered border the image. For the best results you should use this tool to highlight and accentuate out the important details of your image before creating your toolpath.

The fields on the form are as follows.

Settings

This section details the laser settings for this toolpath. The Select... button will open the laser tool database where you can retrieve previously stored settings for a particular job or material. For convenience, these settings can also be modified in-situ on this toolpath form. Any edits you make directly on the form will only effect the current toolpath - they will not effect the stored settings in the database.

Max Power

This specifies the maximum power (as a percentage of the laser's maximum full power) that will be used for the darkest areas of the image.

Min Power

This specifies the minimum power (as a percentage of the laser's maximum full power) that will be used for the lightest areas of the image.

Move Speed

This setting allows you to locally override the move speed (or feed rate) of the cutting moves of your laser. For a fixed power the slower the laser moves, the darker the mark it will make. If you are already using maximum power but the image to still too light you may wish to slow the movement of the machine and burn for longer.

Strategy Settings

Raster

Selecting this option will generate a single set of parallel lines, or stripes, across your selected image.

Hatch

This option will create two sets of parallel lines at 90 degrees from one another. This strategy will generally produce a denser image reproduction, but will typcially take twice as long to etch.

Selected

This option will use the selected vectors as the pattern for the toolpath moves. These may be generated using any method of creating vectors, such as the Vector Texture Tool

Dither Image

With this option un-checked, laser power will be changed evenly in response to the lighter and darker areas of your image. Thus your image is reproduced by a range of burnt tones onto the surface of your material using continuously varying laser power. For some materials, however, the burning process tends to produce only two tones - burnt or unburnt - rendering this graduated approach ineffective. For materials with this property an alternative strategy can be used to generate the tonal range using only black dot patterns of differing densities instead - much like old newspaper picture print. This process is called dithering and it can be enabled using this option. In general you should only use this option if the material properties prevent you from using the higher quality true grayscale method.

Line Spacing

This slider adjusts the gap between the raster stripes - tight striping produces a denser image reproduction, but will take a lot longer to etch. The maximum density is set by the Kerf of your laser beam and the most sparse setting is 30 times this value.

Line Angle

Adjust this slider to change the angle of the stripes or hatching used to etch the image. Zero degrees will produce horizontal stripes and ninety degrees, vertical.

Toolpath Calculate

Safe Z

The height above the job at which it is safe to move the cutter at rapid / max feed rate. This dimension can be changed by opening the Material Setup form.

Home Position

Position from and to that the tool will travel before and after machining. This dimension can be changed by opening the Material Setup form.

Name

Enter a meaningful name here before calculating the toolpath - this is the name under which your toolpath will appear in the toolpath list.

Calculate

Clicking this button will initiate the process of calculating the toolpath using the form settings and adding the resulting toolpath to the toolpath list.

Immediate Output

Once calculated, your toolpath is stored in the central Toolpath List and can be saved, edited or output to your laser machine at anytime using the Save Toolpaths command. In addition though, this form also includes a convenient Immediate Output section that allows you to save or send the most recently calculated toolpath directly from this form without having to close it (see VTransfer for more information).

Post Processor

Use this drop-down list to select the post-processor for your machine.

Add side to toolpath name

If you are creating aligned toolpaths for a two-sided part, this option automatically adds the side name to the toolpath name as it is saved or exported to help keep your toolpaths organised.

Output direct to machine

If your post-processor supports direct access to your cnc machine (including machines supported by VTransfer), this option will be available. Selecting this option will bypass saving the toolpath to disk and instead send it straight to the direct output driver.

Laser Module

The Laser Module is a paid add-on for Aspire which adds the following additional functionality:

• The ability to create Laser Cut and Fill Toolpaths
• The ability to create Laser Picture Toolpaths
• The ability to simulate a Laser Toolpath

The Laser Cut - Fill Toolpath

Laser Cut - Fill Toolpath is used for cutting out shapes or marking areas.

Cut-outs can take into account the kerf, or width, of the laser beam to maintain the precise internal or external size the selected vector shapes. Shapes can also be filled with stripes or hatching to create simple shading effects.

The Laser Picture Toolpath

The Laser Picture toolpath uses the laser and through varying the power of the laser etches a copy of the selected bitmap onto the surface of your material.

Simulating Laser Toolpaths

Like all other toolpaths the laser toolpaths can be simulated. However, in the case of laser toolpaths, the simulation does not remove any material but instead marks the surface of the current simulation model. This marking is meant to simulate the charring of the material when scorched by the laser.

Burn Rate 50

Burn Rate 100

Burn Rate 200

Due to the many combinations of laser, power, material and feed rate, it will be necessary to calibrate the simulation so that the simulation output matches the real-world results. This calibration can be done by modifying the Maximum Burn Rate property of a given tool. This is the maximum speed at which the tool, when at 100% power, will still burn the material. This means that a greater value will result in the simulated toolpath appearing darker. This value can be set in the Tool Database. We suggest you cut a sample file with the material and power settings that you would typically use and then adjust the Maximum Burn Rate so that the simulation matches your achieved results.

VCarving and 2.5D Toolpaths

The VCarving and 2.5D toolpaths section of the Toolpath Operations icons can be found on the Toolpaths tab, underneath the Toolpath list. These strategies all make use of the tool's geometry to form a number of intricate 3D shapes very efficiently. Because the range of 3D shapes that can be formed are determined by the tool's own shape, you cannot use these strategies to cut any arbitrary 3D shape. Therefore, to distinguish them from true 3D strategies they are often referred to as 2.5D strategies.

V-carve Toolpath

Fluting Toolpath

Texture Toolpath

Prism Carving Toolpath

Moulding Toolpath

VCarve Toolpath

This icon opens the V-Carving Toolpath form which is used to specify the type of carving required, tooling details, cutting parameters and name for the toolpath.

Cutting Depths

Start Depth (D) specifies the depth at which the V-Carving toolpath is calculated, allowing V-Carving / Engraving to be machined inside a pocket region. When cutting directly into the surface of a job the Start Depth will usually be 0.0. If the V-Carving / engraving is going to be machined into the bottom of a pocket or stepped region, the depth of the pocket / step must be entered. For example, to carve or engrave into the bottom of a 0.5 inch deep pocket, the Start Depth = 0.5 inches

Flat Depth (F)

Checking ✓ this option limits the depth that the tool(s) will machine to, and is used for Flat Bottomed Carving and Engraving.

When No Flat Depth specified the toolpath will be calculated to carve or engrave to full depth as shown below. Multiple z level passes will be automatically calculated where the tool needs to cut deeper than its Pass Depth specified in the Tool Database.

No Flat Depth

Single tool machines the complete job.

Multiple z level passes calculated using the Pass Depth specified for the selected tool.

Clicking the option for Flat Depth and entering the required depth will result in flat pocket areas being machined where the width between vectors would result in the tool cutting deeper than the specified Flat Depth.

Flat Depth

Complete toolpath is calculated using a single V-Bit or Engraving tool.

Flat Depth Using 2 Tools

End Mill to create the flat pocket regions followed by V-Bit or Engraving tool to cut the detail and corner regions

V Tool

Clicking the Select button opens the Tool Database from which the required VCarving or Engraving Tool can be selected. See the section on the Tool Database for more information on this.

Clicking the Edit button opens the Edit Tool form which allows the cutting parameters for the selected tool to be modified, without changing the master information in the database. Note that Ball nosed tools can also be used to VCarve designs.

Use Flat Area Clearance Tool

Check ✓ this option if you wish to use an End Mill, Ball Nose or Engraving cutter to machine the large open regions of a design. Note that this option is only available when Flat Depth is selected. If no tool is selected here but Flat Depth is specified then the selected VCarving tool will be used to clear the flat areas as well as for the VCarving.

Clicking the Select button opens the Tool Database from which the required End Mill or Engraving Tool can be selected.

Clicking the Edit button opens the Edit Tool form which allows the cutting parameters for the selected tool to be modified, without changing the master information in the database.

Flat Area Clearance

This section of the form allows you to choose the strategy which will be used to clear the flat bottomed area with the Flat Area clearance tool. These options are the same as those found on the pocketing form.

Ramp Plunge Moves

If this option is selected ramps are added to the plunge moves for the pocketing toolpath.

Use Vector Selection Order

If this option is checked, ✓ the vectors will be machined in the order you selected them. If the option is not checked the program will optimize the order to reduce machining time.

Safe Z

The height above the job at which it is safe to move the cutter at rapid / max feed rate. This dimension can be changed by opening the Material Setup form.

Home Position

Position from and to that the tool will travel before and after machining. This dimension can be changed by opening the Material Setup form.

Vector Selection

This area of the toolpath page allows you to automatically select vectors to machine using the vector's properties or position. It is also the method by which you can create Toolpath Templates to re-use your toolpath settings on similar projects in the future. For more information, see the sections Vector Selector and Advanced Toolpath Templates.

Name

The name of the toolpath can be entered or the default name can be used.

Fluting Toolpath

Fluting Toolpaths machine along vectors while varying the depth of the tool, creating extremely efficient machined decorative patterns.

This toolpath is similar to the option to Profile On a selected vector. The difference is the toolpath at the end of each vector can be ramped to taper the cut. This can be used for cutting standard woodworking Flutes or can be used for artistic engraving and marking effects with other types of artwork. It can also be used to create some interesting effects when projected onto a 3D model. In this section the options on the form will be covered along with some examples of the use for different applications.

Standard Straight Flutes

One of the most common applications for Fluting is straight decorative details using a large radius Ball nose tool for columns and posts, such as the one shown in the image below.

Another good application for straight flutes is the markings on a draining board (for Solid Surface fabricators) or on a cutting block (for carving meat) such as the one shown below, sloping down to allow liquid to be directed.

Decorative Artistic Designs

The fluting can be used to produce some interesting effects with artistic and decorative applications. The abstract leaf pattern below left was cut with a V-Bit into a flat surface using single vector lines.

The leaf veins on the right were engraved into the 3D model using the Project toolpath onto 3D model option.

When the Fluting Toolpath form is open, the selected vectors will have their start points indicated in the 2D View by solid square green nodes, this is important as it will determine which end the ramps are added depending on what options are chosen on the form. An image of this is shown below where all the start points are to the left end of the selected vectors.

If you need to move the start points, go into node editing mode (press N on the keyboard or select the node editing icon in the Edit Vectors section on the left tab).

Select the vector you want to change the start point Move the cursor over the end you want to be the new start point Press P on the keyboard or Right Click and select Make Start Point from the pop-up menu. Exit node edit mode (press N again) Reselect all the vectors you want to flute

The fields on the form are as follows.

Cutting Depths

Start Depth (D)

This specifies the depth at which the Fluting toolpath is calculated. When cutting directly into the surface of a job the Start Depth will usually be 0. If machining into the bottom of an existing pocket or stepped region, the depth of the pocket/step that you are starting from must be entered.

Flute Depth

Tool

Clicking the Select... button opens the Tool Database from which the required tool can be selected. See the section on The Tool Database for more information on this. Clicking the Edit... button opens the Edit Tool form which allows the cutting parameters for the selected tool to be modified, without changing the master information in the database.

Flute Type

Ramp over complete length

Checking ✓ this option means the tool will ramp over the whole length of the toolpath. At the start of the selected vector/s it will be at the Start Depth and at the end of the selected vector/s it will have cut down to the Fluting Depth.

Ramp at Start

Checking ✓ this option means the tool will ramp down only at the start of the vectors to the Fluting Depth. The distance of this ramp can be specified using the Ramp Length or Ramp % options.

Ramp at Start and End

Checking ✓ this option means the tool will ramp down at the start of the vectors then will ramp up again at the end of the vectors. The distance of these ramps can be specified using the Ramp Length or Ramp % options.

Ramp Length

Checking ✓ this option means that the length of the ramp can be set to an exact distance entered into the box. The ramp distance is measured from the start and the end of the vector/s depending what Flute Type you have selected. If the distance entered is greater than the possible length of the ramp then the maximum length will be used, this would be the same as choosing Ramp over complete length. When you choose Ramp at Start it is possible to specify a ramp length which is up to the length of the vector/s. When Ramp at Start and End is checked, ✓ the maximum length possible would be half way along the vector/s as after that it would start to ramp up again.

Ramp %

Checking ✓ this option means that the length of the ramp can be specified as a percentage of the maximum possible ramp length (controlled by the length of the selected vector/s and chosen Flute Type). When you use this with Ramp at Start selected then 100% would be the whole length of the selected vector/s, the ramp length would be a percentage of this distance for each one. When you use this with Ramp at Start and End then 100% would be the half length of any of the selected vector/s. The ramp length would be a percentage of this half-length. In this situation using a 50% value would give you a Ramp from the start which was ¼ of the vector length and a ramp from the end which was also ¼ of the vector length.

Ramp Type

Linear

Selecting the Linear type will create a ramp which is a diagonal line (following the vector) from the Start Depth to the Flute Depth. Below you can see a Linear Ramp Type shown from the side. This ramp is set to only ramp from the start and to go 50% of the flute length.

Smooth

Selecting the Smooth type will create a curved ramp (following the vector) from the Start Depth to the Flute Depth; this will smoothly transition from the ramp into the full depth of cut. You can see an example of this shown in the image below.

Safe Z

The height above the job at which it is safe to move the cutter at rapid / max feed rate. This dimension can be changed by opening the Material Setup form.

Home Position

Position from and to that the tool will travel before and after machining. This dimension can be changed by opening the Material Setup form.

Vector Selection

This area of the toolpath page allows you to automatically select vectors to machine using the vector's properties or position. It is also the method by which you can create Toolpath Templates to re-use your toolpath settings on similar projects in the future. For more information, see the sections Vector Selector and Advanced Toolpath Templates.

Name

The name of the toolpath can be entered or the default name can be used.

Texture Toolpath

The 3D Texture Machining functionality uses a specialized toolpath algorithm and the shape of the tool to generate a textured finish on the part. It should be noted this is a different technique than creating a 3D texture using the 3D model.

Textures can be calculated inside any selected vector boundaries or if nothing is selected the complete job size.

Large Ball nosed cutter and V-Bits typically give the best results when using this strategy.

The texturing options are based on calculating random patterns and the variables required may at first appear a little complicated. The best way to see what effect each variable has on the texture is to simply change the numbers, calculate and preview the results. It's important to note that the toolpath algorithm uses a random combination of the variables specified on the texturing form to calculate the toolpath.

Tool

Clicking the Select button opens the Tool Database from which the required tool can be selected. Clicking the Edit button opens the Edit Tool form which allows the cutting parameters for the selected tool to be modified, without changing the master information in the database.

Use selected vectors as pattern

By default this option is unchecked and the texture form will generate a random texture pattern using any selected vectors as a clipping area. If this option is checked, ✓ the currently selected vectors will be used as the pattern for the texture and the only options available will be 'max. Cut Depth' and 'min. Depth' to control the depth of the cuts along the selected vectors.

Ramp at start and end

This option is only available when using selected vectors as patterns. If this option is checked ✓ each of the selected contours is cut using a fluting move, otherwise each of the contours is cut with a regular profile move. The resulting textures may look very different because of this small change.

Ramp at start and end switched on

Ramp at start and end switched off

Ramp at start and end switched on

Ramp at start and end switched off

Texture Settings

Max. Cut Depth

The maximum depth any of the carved scallops will be machined to and is specified in the job units.

Min. Depth

Using the slider this is specified as a percentage (%) of the Max. Cut Depth and controls the minimum depth any of the scallops will be machined to.

Max. Cut Length

Specifies the maximum length for any of the carved grooves and is specified in the job units.

Max. Cut Length between the lines

Min Length

Using the Slider this is specified as a percentage of the Max Cut Length and controls the minimum length any of the carved grooves.

Max. Overlap %

The percentage (%) of the Max Cut Length that each scallop is allowed to overlap the adjacent scallop running along the cutting direction. Where, 1% will result in almost zero overlap of adjacent scallops 50% will result in some of the scallops being machined half way over the adjacent scallop.

Variation

Using the slider this is specified as a percentage of the Max Overlap. Overlap variation of 100% = the Max Overlap and random pattern Overlap variation of 1% = No Overlap and an almost constant pattern.

Stepover

The distance between each parallel set of lines of carved scallops.

Variation

Using the slider this is the percentage used to randomly change the stepover between each scallop. If a variation of 0% is specified the scallops will all be parallel to each other. And a variation of 50% will result in some scallops overlapping half way over others.

Angle

The direction the texture is machined across the surface, an angle of zero is parallel to the X axis, examples of setting the angle to 45 and 90° can be seen below.

45°

90°

Boundary Vector Offset

If you enter a value in this field, the texturing will be offset from the boundary by the specified amount. If you are texturing in a recess, you should enter a value here up to the radius of the tool to avoid the walls of the recess being damaged by the tool.

Safe Z

The height above the job at which it is safe to move the cutter at rapid / max feed rate. This dimension can be changed by opening the Material Setup form.

Home Position

Position from and to that the tool will travel before and after machining. This dimension can be changed by opening the Material Setup form.

Vector Selection

This area of the toolpath page allows you to automatically select vectors to machine using the vector's properties or position. It is also the method by which you can create Toolpath Templates to re-use your toolpath settings on similar projects in the future. For more information, see the sections Vector Selector and Advanced Toolpath Templates.

Name

The name of the toolpath can be entered or the default name can be used.

Prism Carving Toolpath

Prism carving gives a raised 'bevel' effect to shapes and letters similar to a 'hand carved' look.

Prism Carving uses an angled tool to create a raised prism shape on the top of the selected vectors. The tool will profile at a given depth creating a nice sharp finished shape such as the lettering shown in the image below. This is often paired with a Profile or Pocket toolpath to carve the vertical edge around the shapes or clear out the material between them. This type of toolpath is often, though not exclusively, used on lettering.

Cutting Depths

Start Depth (D)

Start Depth (D) specifies the depth at which the Prism Carving toolpath is calculated from. When cutting directly into the surface of a job the Start Depth will often be Z0. If machining into the bottom of an existing pocket or stepped region, the depth of the pocket/step that you are starting from must be entered here.

Prism Depth

This sets the depth of the Prism Carving toolpath relative to the Start Depth, the total depth of the base of the prism shape (within the material) will be the combination of the Start and Flute Depth. This depth is particularly important to set correctly as if it is too shallow then the prism shape may be truncated so it will have a flat top (shown in the image below right). The minimum depth needed to avoid this is determined by the widest point on the vector/s selected (W) and the angle of the tool (A). This can be calculated automatically by using the Set Depth for Full Prism function (see below for more details).

Full Prism

Truncated Prism

Set Depth for Full Prism

For this button to work you both need to select the vectors you plan to toolpath and also have selected the tool you are going to use, then when you click it, the Prism Depth will be set to the minimum required to ensure a full point on the prism for the current selection/tool.

Tool

Clicking the Select button opens the Tool Database from which the required tool can be selected. See the section on the Tool Database for more information on this. Clicking the Edit button opens the Edit Tool form which allows the cutting parameters for the selected tool to be modified, without changing the master information in the database.

Prism Carving is predominantly cut using a V-shaped cutter, having sharp tooling which is accurately sized is very important to getting good results. You should measure your cutters to make sure the size and angle of the v-bit are as per the manufacturers specifications as a variation of even 1 or 2° on the angle can make a big difference to the quality and precision of Prism carved shapes.

Direction

The direction of cut can be set to either Conventional or Climb machining, the choice for this will largely be dictated by the material being machined and the type of tool being used. See the section on Profile Toolpaths in the Reference Manual for more information on the differences between these.

Use Vector Selection Order

If this option is checked, ✓ the vectors will be machined in the order you selected them. If the option is not checked the program will optimize the order to reduce machining time.

Safe Z

The height above the job at which it is safe to move the cutter at rapid / max feed rate. This dimension can be changed by opening the Material Setup form.

Home Position

Position from and to that the tool will travel before and after machining. This dimension can be changed by opening the Material Setup form.

Vector Selection

This area of the toolpath page allows you to automatically select vectors to machine using the vector's properties or position. It is also the method by which you can create Toolpath Templates to re-use your toolpath settings on similar projects in the future. For more information, see the sections Vector Selector and Advanced Toolpath Templates.

Name

The name of the toolpath can be entered or the default name can be used.

Moulding Toolpath

This icon opens up the Moulding Toolpath Form. This form is used to create a toolpath from a drive rail and a profile. The result of machining the toolpath is the extrusion of the selected cross-section profile along the pre-selected drive rail. Although strictly speaking the result of this is a 3D shape because it does not use a 3D model it is classified as a 2.5D Toolpath.

Drive Rail Selection

From the 2D view, select the drive rails for the toolpath followed by the profile you wish to extrude. You may select multiple rails. The last selected vector is the Profile that you are extruding.

In the 2D view your rail vector will now be colored orange and will show a green square indicating the start point, along with arrows along the vector showing you the direction.

The direction and start point may not be what you intended, you can change the direction (and start point location on an open vector) by right clicking in the 2D View on the vector and choosing Reverse Rail.

The Clear Rail button on the form can be used at any time to empty your current selection; this will deselect the drive rail and if already selected the cross section too. This can be used if you want to change the selection without exiting the form.

Cross Section Selection

After you have chosen your drive rail the next step is to select a cross section that will be swept around the drive rail to create the moulding. The cross section needs to be an open shape in order for this to work.

To select a cross section click on the appropriate vector in 2D View and it will turn orange as with the drive rail, arrows and a green square will appear on it. In addition the drive rail will now have red lines shown on it. These indicate the side of the vector that the shape will be swept along. If this is not correct you will need to reverse the drive rail vector as documented in the previous section.

The arrows and green square on the cross section indicate the direction and the start point. The start point of the cross section will be attached to the start point of the drive rail. If you need to change the start point of the cross section you can do so by selecting the cross section with a right click and choose to Reverse Profile as shown in the image below. Doing this will change the arrow direction and move the green square and also change which end of the cross section is effectively hung on the drive rail when the toolpath is created.

Toolpath Position

You now need to determine the toolpath position within the material. The Z Height of the toolpath is determined by the height of the selected cross section. You can interactively position the toolpath by pulling on the slider or you can enter exact values in the edit boxes.

Selecting a Tool

The next step in this form is to select a tool to finish-cut the moulding shape. This would typically be a ball-nose or tapered ball-nose tool but that may vary depending on the shape you plan to cut. To select a tool use the Select... button to access the Tool Data Base. If the tool you require is already shown as the selected tool, you can use the Edit option to check and/or modify the tool settings for this particular toolpath.

Close up of calculated toolpath
showing lifts at ends of an example created with an open drive rail.

Preview of toolpath created from the cross section
and drive rail shown on the previous page.

Vary Step Over

Typically the Stepover value specifies the horizontal distance that the tool will step over and this is projected onto the 3D model. Checking ✓ the Vary Step Over option will instead adjust the step over based on the shape of the cross section profile vector rather than just projecting the standard pattern down Z. In cases where there are steeply curved, angled or near vertical edges this should result in passes that are closer together, in most situations this will improve the finish quality but also potentially increase the machining time.

Toolpath calculated with standard Stepover.

The same shape with the Vary Step Over option checked ✓.

Skip Flat Regions

This choice will only become available when the option is checked ✓ to Machine Flat Regions when using the Larger Area Clearance Tool in the next section of the form. When this is active the software will look to identify flat areas of the cross section profile that can be machined with the larger tool. If these regions are detected and Skip Flat Regions is also checked ✓ then the finish tool will avoid re-machining those flat areas as in most cases they should already have been completely finished by the Larger Area Clearance Toolpath.

Finish toolpath calculated with Skip Flat Regions.
This avoids machining these areas if the Larger Area Clearance tool can fit and is selected.

Use Larger Area Clearance Tool

If this option is selected, then two tools are used to cut the shape. In effect the Larger Area Clearance Tool is similar to a 3D Z Level Roughing toolpath and would be cut first. It will use the tool parameters to generate multiple depth 2D pockets following the direction of the selected rail to clear away excess material. This should be used if the material is too deep and/or hard to cut directly with your selected finishing tool. As documented above and below using this option with a flat shaped tool can also be very beneficial to the machining time and finish on cross section profile shapes with flat/horizontal regions.

Machine Flat Regions

If this option is checked ✓ then the software will try to detect flat/horizontal areas in the cross section profile. If the specified Larger Area Clearance Tool can fit into these areas then they will be machined as part of the roughing operation. When using a flat tool this should give both a superior finish and also help to reduce the cutting time. Having this option checked ✓ will also allow you to choose the option Skip Flat Regions in the finish tool section which will stop the secondary toolpath from re-cutting these areas.

Areas shown by the arrows would be pre-finished
during the Larger Area Clearance Tool stage
if Machine Flat Regions is checked ✓.

Ramp Plunge Moves

The Larger Area Clearance Tool can be ramped over the specified distance instead of plunging vertically into the part. For some tool types and shapes, this approach can reduce the heat build-up that may damage the cutter and also reduces the load on the spindle and z axis bearings.

Machining Allowance

The machining allowance is a virtual thickness which is added to the moulding profile when the Use Large Area Clearance Tool is calculated. This ensures that the toolpath leaves some extra material on the part cut with a larger tool.

This is beneficial for two reasons, the first, is that when the larger area clearance tool is used, it tends to be done with a relatively large tool with aggressive cuts and so is more prone (depending on the material) to chip, the skin left by the Machining Allowance helps to prevent chipping the finished surface. The second reason is that most tools cut well when they are constantly removing material. Therefore leaving an allowance of material on ensures that there is always some material left for the finish toolpath to remove with the smaller tool.

When you use the option to Use Larger Area Clearance Tool, the software will calculate two toolpaths, the first will have [Clear] in its name to differentiate the two, [Clear] being the toolpath associated with the Use Larger Area Clearance Tool and the other, is the finish toolpath using the smaller tool. The [Clear] toolpath should be run first on the machine:

Create Sharp Corners

This option can be checked ✓ when working with rails that have sharp corners, allowing you to force the software to try and emulate these in the Moulding toolpath. Below you can see the effect of checking ✓ this option on a closed vector shape with the standard corners option on the left showing the toolpath rolling around the shape edge and the Sharp Corners option on the left where it has forced mitre style corners in the machined shape.

Moulding Toolpath - Create Sharp Corners Un-Checked

Moulding Toolpath - Create Sharp Corners Checked ✓

Boundary Offset

This option can be used to force the toolpath to cut past the edge of the part that is parallel to the drive curve vector. By default the center of the tool will go to the edge of the ends of the selected profile vector as its extruded along the drive rail. It may be desirable to extend this distance to either force the tool down the edge of the profile shape with vertical or steep edges or to ensure the toolpath has gone far enough past the edge to cleanly cutout the final shape with a profile toolpath. The value entered for the Boundary Offset will force the tool past the ends by the specified amount. As such if you want to ensure a vertical or very steep edge at your profile ends is machined you will need to specify a value which is at least the radius of your tool plus a small additional amount (say an additional 10% of the radius). For example if you are using a 0.25 inch (6mm) diameter ball-nose tool for the finish cut then you would specify a minimum of 0.15 inch or 3.6mm (= tool radius + 10%) to ensure the tool would be forced down the edges of your shape. If you wanted to ensure the roughing had also been able to machine these areas then the value should be based on your Larger Area Clearance Tool size instead.

With no Boundary Offset the toolpath will not cut down the front and back vertical faces of the shape.

With a Boundary Offset value specified you can see the toolpath cuts over the edges.

Safe Z

The height above the job at which it is safe to move the cutter at rapid / max feed rate. This dimension can be changed by opening the Material Setup form.

Home Position

Position from and to that the tool will travel before and after machining. This dimension can be changed by opening the Material Setup form.

Vector Selection

This area of the toolpath page allows you to automatically select vectors to machine using the vector's properties or position. It is also the method by which you can create Toolpath Templates to re-use your toolpath settings on similar projects in the future. For more information, see the sections Vector Selector and Advanced Toolpath Templates.

Name

The name of the toolpath can be entered or the default name can be used.

3D Toolpaths

The 3D toolpaths section of the Toolpath Operations icons can be found on the Toolpaths tab, underneath the Toolpath list. These strategies are capable of cutting any shape that can be represented by the composite model. For this reason they are the most flexible machining strategies in

3D Rough Toolpath

3D Finish Toolpath

3D Rough Toolpath

Rough Machining is used when carving 3D parts to clear away excess material when the part is too deep for the finishing tool to cut in a single pass.

Clicking on this icon opens the toolpath form shown to the right; the functions available within this are described below.

Tool

Clicking the Select button opens the Tool Database allowing the selection of a tool for this operation. As with other toolpaths the Edit button allows the tool parameters to be changed for this specific toolpath.

Machining Limit Boundary

The machining limit boundary is the area in which we perform the Rough machining. There are several options:

Model Boundary The combined boundaries of all the components in this job are used. This is the area of the composite model which has components on it. Note: this is not the boundary of the selected models.

Material Boundary The boundary of the entire material block is used.

Selected Vector(s) Selected vectors are used as the machining boundary.

Selected Level The combined boundaries of all the components on the specified level. This is similar to Model Boundary, but only specific to the named level.

Boundary Offset

The center of the tool will go to the edge of the specified boundary. If you are machining a raised object, this often means that the tool won't fully machine down the edge. This field is used to specify an offset to the selected machining boundary to increase its size to allow the tool to go past the actual edge if needed.

Machining Allowance

The machining allowance is a virtual thickness which is added to the 3D model when the Roughing Toolpath is calculated. This ensures that the toolpath leaves some extra material on the roughed part.

This is beneficial for two main reasons, the first is that when roughing it tends to be done with relatively large tool and aggressive cuts and so is more prone (depending on the material) to chip, this skin helps to prevent the chipping affect the finished surface. The second reason is that most tools cut well when they are constantly removing material. Therefore leaving an allowance of material on ensures that there is always at least some material for the finishing toolpath to remove.

Z Level Strategy

Z Level Roughing essentially uses a series of 2D Pocket toolpaths which take into account the 3D model and hog-out the material around it within the specified boundary. There are two settings that must be chosen to define this type of toolpath. The first box lets you choose the main direction of the cuts in the toolpath; either Raster X which fills each pocket with a raster pattern mainly parallel to the X axis or Raster Y which fills each pocket with a raster pattern parallel to the Y axis.

The second setting is the choice of Profile, this controls whether each level has a profile cut around its boundary or not and if so whether it cuts before the raster or after it. First does the profile before the Raster on each level, Last does the profile cut after the raster and None eliminates the Profile cut leaving only the raster pattern. These choices depend a lot on the material and tooling being used. For example, more brittle material may benefit from the profile first option to reduce chipping.

3D Raster Strategy

The 3D Raster strategy is a 3D cut which passes over the whole model. This will leave a more even amount of material for the finish cut to remove but depending on the depth and style of the part it may take significantly longer to run. In shallower parts where the roughing is only taking one or two passes then this may be a better choice. For deeper parts then typically the Z Level rouging is a more efficient. There is only one option with this strategy is to define the main cutting direction. Raster X uses a raster pattern parallel to the X axis or Raster Y uses a raster pattern parallel to the Y axis.

Ramp Plunge Moves

The cutter can be ramped over a distance into the pocket instead of plunging vertically. This approach reduces heat build-up that damages the cutter and also reduces the load on the spindle and z axis bearings

Safe Z

The height above the job at which it is safe to move the cutter at rapid / max federate, this value can be changed by opening the Material Setup form.

Home Position

This is the position that the tool will travel to and from before and after machining, this dimension can be changed in the Material Setup form.

Vector Selection

This area of the toolpath page allows you to automatically select vectors to machine using the vector's properties or position. It is also the method by which you can create Toolpath Templates to re-use your toolpath settings on similar projects in the future. For more information, see the sections Vector Selector and Advanced Toolpath Templates

Name

The name of the toolpath can be entered or the default name can be used.

3D Finish Toolpath

Finish Machining is used to machine the final pass on the finished 3D part.

Clicking on this icon opens the toolpath form shown to the right; the functions available within this are described below.

Tool

Clicking the Select button opens the Tool Database from which the required tool can be selected. Clicking the Edit button opens the Edit Tool form which allows the cutting parameters for the selected tool to be modified, without changing the master information in the database.

For most 3D Finishing cuts a Ball Nosed end mill is used with a reasonably small stepover (8 - 12% of the tool diameter is typical). Variations on this tool type such as a tapered Ball Nosed cutter will also work and may offer more strength with smaller tool sizes. The size of tool will depend on the size of the part and the detail within the 3D part. Use the preview function to check the finish quality and detail; if they are not to a high enough standard then the job may require smaller tooling or a smaller stepover. 3D cutting is always a tradeoff between time and quality and an optimum balance of tool size, finish quality, and time to cut. The choices made will always depend on an individual's personal preferences or the specifications of the job.

Machining Limit Boundary

The machining limit boundary defines the area cut by the Finish machining, there are three options:

Model Boundary This uses the combined boundaries of all the visible components in the job. This is defined by the silhouette of the composite model. Note that this is the boundary of all currently visible components and is not controlled by selecting specific objects.

Material Boundary This uses the boundary of the entire material block (job setup area).

Selected Vectors This uses any selected vector or vectors as the machining boundary.

Selected Level The combined boundaries of all the components on the specified level. This is similar to Model Boundary, but only specific to the named level.

Area Machining Strategy

There are two choices of the type of fill pattern that will be used to machine the area with the toolpath; Offset and Raster.

Offset

Calculates an offset pattern projected onto the 3D surface and machined inside the selected vector(s). The cutting direction can be set to either Climb (CCW) or Conventional (CW).

Your choice of Climb or Conventional cutting will largely be dictated by the material that is being machined and you're tooling options. Talk to your tooling suppliers for details about what is most appropriate for your specific application.

Example of an Offset pattern

Raster

Calculates a raster pattern (lace cut) projected onto the 3D surface and machined inside the selected vector(s), with control over Raster Angle - Between 0 and 90°. 0° will give you a pattern that is mainly parallel to the X axis and 90° is mainly parallel to the Y axis.

Example of a 3D Raster toolpath at 0°

Stepover Retract

In the Finish Machining Toolpath form a Stepover Retract Value can be applied to the Offset Machine Strategy. If the value you enter is greater than 0 then the tool will lift off the surface of the composite model by this amount when stepping between each offset contour. Depending on your material and tooling, adding a small lift will eliminate perpendicular tool marks between the toolpath contours to potentially improve the finished surface.

Safe Z

The height above the job at which it is safe to move the cutter at rapid / max federate. This dimension can be changed by opening the Material Setup form.

Home Position

Position from and to that the tool will travel before and after machining. This dimension can be changed by opening the Material Setup form.

Vector Selection

This area of the toolpath page allows you to automatically select vectors to machine using the vector's properties or layer.

Name

The name of the toolpath can be entered or the default name can be used.

Vector Selector

This tool allows you to easily select vectors which meet a set of criteria, such as open, closed, circular and also matching constraints based on layers. The dialog can be accessed from the Edit ► Vector Selector menu item, or from the Selector... button on each toolpath form. When the command is executed the dialog shown is displayed.

The dialog is used to configure a set of 'filters' that determine which vectors will be selected. A filter is enabled by clicking on its check box, or selecting a 'radio button' option, the current selection will be updated with all the objects in the file which match the current filter options.

Generally you will start at the top of the dialog and work downwards, specifying more and more explicit filters to determine the required selection exactly.

The simplest option is just to use the form to Select Closed Vectors in the job or Select Open vectors (you can specify both, in which case all vectors will be selected as long as they are on a visible layer).

The most common way to use the Vector Selector is to select all the vectors on a given layer as shown in the screenshot of the dialog below.

In this example, the dialog has been used to select All Closed Vectors on the layer with the name Pocket.

Selection

The Selection: section at the top of the dialog is continuously updated to show the results of the current filter and the 2D view is also updated to show what is currently selected. The Objects: entry shows the total number of objects selected, if these objects include Text or Groups, this number may be less than the total of Closed and Open vectors displayed on the following line. For instance, a block of text is one object but will usually consist of many closed vectors. If a group contains both open and closed vectors, it will be selected as matching both Open and Closed filters.

Geometry Filters

The Geometry Filters section is used to specify constraints on the type of vectors to select. You can choose to select open vectors and/or closed vectors. Instead of selecting All Closed Vectors, the dialog can be used to select Only Circles and can even be used to specify an exact diameter and tolerance for the circles to be selected. This can be very useful for selecting vectors for drilling toolpaths, particularly if the vectors have not already been sorted into layers.

Layer Filter

The Layer Filter section allows you to pick one or more visible layers on which to select vectors which match the geometry filter. Alternatively, the All visible layers option disables the filtering by layer and selects all vectors which match the geometry filter regardless of the layer they are on, as long as that layer is visible.

The Associate with toolpath option will be explained in the next section.

Advanced Toolpath Templates

By associating a template with the result of a Vector Selector filter, we can make a template to automatically select the vectors it is intended to machine. A simple case would be to create a template which consisted of a Pocketing toolpath set up to machine all closed vectors on a layer called Pocket. After loading this template into a new job and choosing Toolpaths ► Recalculate All Toolpaths , the toolpath would be recalculated automatically selecting all closed vectors on the layer called Pocket.

The advanced templates are created by selecting the vectors for a toolpath using the Selector... button on the toolpath form. When a toolpath form is first opened, the Vector Selection: section on the form will show that vectors are being selected manually as shown below...

Pressing the Selector... button will display the Vector Selector form as shown previously. After making your geometry selection and before you close the form, select the Associate with toolpath option on the form as shown below.

After the Vector Selector form closes, the Toolpath form will indicate that Vector Selection is now 'Automatic' as shown below...

When you re-calculate or edit a toolpath that has the Vector Selection mode set to automatic, the vectors which match the filter when the toolpath is re-calculated or edited will be selected. To cancel the Automatic vector selection mode, you can just select the vectors to machine normally with the mouse, or use the Selector... button to bring up the Vector Selector dialog again (the settings are remembered) and uncheck the Associate with toolpath option.

If toolpaths with the Vector Selection mode set to Automatic are saved as templates, these setting are saved with the template. When the template is re-opened and the toolpaths recalculated, they will automatically select all vectors which match the filters specified with the Vector Selector for that toolpath.

If you load a toolpath template which has toolpaths associated with layers which don't exist in the current file, the Missing Layers for Template dialog will be displayed. It lists all the missing layers and offers you the choice of having them created automatically, deleting toolpaths associated with missing layers or just loading the toolpaths as is.

Choosing to allow the dialog to automatically create the missing layers allows a toolpath template to be used to create 'standard' layers for machining operations and load the toolpaths ready to be calculated. All you then need to do is move vectors to the appropriate layers and recalculate all the toolpaths.

Choosing the Delete all toolpaths associated with missing layers option allows you to create a single template with many toolpaths and have the ones which aren't appropriate to the current job automatically deleted.

Toolpath Editing Tools

The Tool Database

Edit Toolpath

Duplicate Toolpath

Delete Toolpath

Recalculate All Toolpaths

Edit Toolpath

This option is used to modify an existing toolpath. Click to select a toolpath in the list then click the edit option to open the form.

The vectors associated with each toolpath are automatically remembered, so editing a toolpath will automatically select the vectors in the 2D window.

Make the required changes to the toolpath parameters Click the Calculate button to update the toolpath

A toolpath can also be edited by double-clicking on its name in the toolpath list.

Duplicate Toolpath

The Duplicate Toolpath option creates and adds a copy of the selected toolpath to the Toolpath List. An index number is automatically added to the name of the new toolpath. For example:

Cut out - 1/4 inch End Mill will create a copy with the name Cut out - 1/4 inch End Mill (1)

Copying externally generated 3D toolpaths (as, for example, from PhotoVCarve) will also create a duplicate grayscale thumbnail image in the 2D View, which can then be used to position the toolpath within your job.

Delete Toolpath

This tool is used to delete calculated toolpaths from the Toolpath List. Simply select the toolpath to be deleted and click the Delete Toolpath button to remove it.

Alternatively you can delete one or multiple toolpaths in the Toolpath List by right mouse clicking on a toolpath. Then from the drop-down menu click on the Delete option. This will present the options as shown in the image: Delete This, Delete All Invisible, Delete All Visible, Delete All.

Delete This will delete just the toolpath whose name you right mouse clicked on.

Delete All Invisible will delete any toolpaths in your Toolpath List that do not have a check-mark ✓ next to their name and are therefore currently not visible in the 2D or 3D Views.

Delete All Visible will delete any toolpaths in your Toolpath List that have a check-mark ✓ next to their name and are therefore currently visible in the 2D or 3D Views.

Delete All will delete all the toolpaths in your Toolpath List.

If you have incorrectly deleted a toolpath (or multiple toolpaths) then you have the option to Undo the toolpath(s) deletion via the Undo command on the Edit drop-down menu, the Undo icon on the Drawing Tab or the Undo shortcut key combination Ctrl + Z.

Recalculate All Toolpaths

This command forces a recalculation of all the toolpaths in the Toolpath list. It is useful when the artwork used by the toolpaths has been modified, or the material block settings have changed.

The Tool Database

The Tool Database is used to make cutter management and selection very quick and easy, and reduces the possibility of programming jobs with incorrect cut depths and speeds and feeds. The Tool Database is accessed from the Select... button every time you create a new toolpath and allows pre-defined tools and settings (speeds, feeds, stepover etc.) to be selected from a list.

New tools can be added, copied from existing tools, deleted and organized. All of the cutting parameters are stored in the database.

Opening the tool database

To access the Tool Database you can click on the Database icon on the Toolpaths Tab:

Alternatively, select Toolpaths ► Tool Database from the main menu bar.

A window similar to that shown will appear displaying a list of the tools that are currently defined on the left and the parameters for the currently selected tool from the list over on the right. Below this image is a list of all the actions that can be executed from this dialog:

Tool List

The Tool List is located on the left-hand side of the Tool Database. Click on items in the list to see or edit their properties using the Tool Info section of the database window. The Toolpath list is arranged hierarchically to allow you to organize your tools according to common properties or use.

You can click and hold down the left mouse button to drag items up or down in the list. If you drag them into a tool group, they will be placed inside the group.

Tooltip of group hierarchy

When a tool is selected within a toolpath strategy page, the tool name does not always provide enough information for you to know whether the tool's settings are appropriate. This will become particularly significant if you import a toolpath template (see Toolpaths Templates) with a tool that has been pre-defined (perhaps by a 3rd party) when the template was created. It is always possible to click Edit and see the full set of the tool's properties and settings. However, if you hover your mouse over the tool's name, a tooltip will pop-up telling you what the location of this tool was in the tool group hierarchy when it was added to the toolpath strategy or template. This can be extremely useful for quickly distinguishing between tools in your database that have similar names, but have been grouped according to their properties.

Adding a New Tool

Selecting New... creates an empty tool in the list that can have any user definable name.

Copying a New Tool

Copy adds a duplicate of the selected tool to the list and prefixes the original name with (1). Edit the Name and properties for the new tool and click the Apply button to save the changes to the list.

Deleting a Tool

Deletes the selected tool from the database.

Creating a new tool group

Click on the add New Group button then give your new group a name and press Apply to add it to the database. Click and drag tools from the database over the top of the newly created group icon in the tool database tree to add them to the group. Alternatively, select the group and then click the New... button to create a new tool directly within the selected group.

Importing and Exporting tools

Individual tools or complete tool group hierarchies can be saved to disk using the Export... button. Similarly, you can import previously saved tools, groups or even entire tool databases using the Import... button.

Tool Info

When a tool or group is selected in the Tool List, its properties are displayed in the Tool Info section on the right-hand side of the Tool Database.

Here you can modify any of the properties of the currently selected Tool or Group. Click the Apply button to save the changes to the Tool List.

Name

Use this field to enter a suitable name to describe your cutters.

Tool Type

Various cutters can be specified in the database.

V-Bit

Engraving

Tapered Ball Nose

Ball Nose

End Mill

Radiused End Mill

Form Cutters

Diamond Drag

Drills

Notes

The tool notes section simply allows you to save any additional text descriptions, special instructions or relevant information you may require, within your tool definition.

Geometry

Diameter

The diameter of the tool in either inches or mm. The tool image will indicate where this dimension is taken from. If you change the tool diameter but do not change the tool name then you will be warned.

Cutting Parameters

Pass Depth

The maximum depth of cut the tool can cut. The Pass Depth controls the number of z level passes that are calculated for a toolpath. For example, creating a pocket 1 inch (25.4 mm) deep using a tool that has a Pass Depth of 0.25 inches (6.35 mm) will result in the toolpath making 4 passes.

Stepover

The distance the cutter moves over when doing area clearance cutting. For example, when raster machining the cutter will machine along the X axis, stepover in the Y direction and return parallel to the first line of cut. The greater the stepover the faster the job will be machined, but this must be balanced with the material being cut and the tooling being used, to ensure that the tool does not break.

When stepover's greater than 50% of the cutter / tip diameter are used the software automatically adds 'Tail' moves in the corner regions of toolpaths to ensure material is not left on the job for offset based strategies. When using V-Bit Tools, the Stepover fields automatically change to use the following options.

Final Pass Stepover

The distance the cutter moves over when finish machining and is usually set to be a relatively small distance to produce a smooth surface finish on the job.

Clearance Pass Stepover

Only used when a V-Bit tool is being used to rough machine at multiple Z levels down to a specified flat depth. This stepover can be much larger than the Final Pass Stepover because the tool is only rough machining material away. Increasing the Clearance Pass Stepover will reduce the machining time, but you must be careful to ensure it is not too great for the material being cut.

Feeds and Speed

Spindle Speed

Speed of tool rotation, specified in revolutions per minute

Feed Rate

The surface cutting rate at which the cutter is moved in the material. The units can be specified in distance per second or minute.

Plunge Rate

The cutting rate at which the cutter is moved vertically into the material or during ramping moves. The units can be specified in distance per second or per minute.

Maximum Burn Rate

This is the maximum speed at which the tool, when at 100% power, will still burn the material. This value is used for simulation purposes only. It should be calibrated to match your laser and material. A larger value will result in the simulated toolpath appearing darker.

Tool Number

This is the number of the tool needed to machine the job. When using a CNC machine with an Automatic Tool Changer (ATC), it is critical that the correct tool required to cut the job is located in the corresponding carousel location.

Using Form Cutters

Form Cutters can be added to the Tool Database so that industry standard Ogee and Round-over type cutters, plus user definable custom shapes can be used for edge profiling and decorative carving. Examples of these types of cutters and the kind of cuts they can be used for are shown in the images below:

Round-over

Ogee

Profile Cutting Strategy with Form cutter

Adding your own custom form cutters

Adding a Form cutter to the Tool Database is straightforward and the procedure is,

Only draw the Right-hand side of the cutter geometry to the correct size and scale as shown in the image above.

The shape can be a combination of Lines, Arcs and Bezier spans. With the vector Selected open the Tool Database (using the command icon on Toolpaths tab or from the main menu, Toolpaths ► Tool Database In the Tool Database window, click New... Select Form Tool

The selected geometry will be imported and a profile displayed in the window.Give the Cutter a meaningful name and enter the cutting parameters - speeds and feeds etc. Click the Apply button to save the new cutter into the database list so it can be used at any time.

Toolpath Templates

Toolpath templates allow you to improve the efficiency of your production processes by saving the complete toolpath settings for common operations. These settings can then be re-used at any time on different design geometry. Frequently used strategies and tooling can thus be applied to similar jobs, quickly and easily.

Simple Toolpath Templates

Save Toolpath Template

Using the Toolpaths ► Templates ► Save Selected Toolpath as Template menu command (or the associated icon), all the settings for the currently selected toolpath can be saved as a template.

Load Toolpath Template

When you load a previously saved toolpath template (using Toolpaths ► Templates ► Load Template...) you will have an empty toolpath which can be edited by double clicking on its name in the toolpath list or selecting the Edit Toolpath icon in the Toolpaths tab. Once the toolpath form is open, the vectors to be machined can be selected and the toolpath calculated using all the saved settings.

Save All Visible Toolpaths as a Template

The Toolpaths ► Templates ► Save All Visible Toolpaths as Template menu command (or the associated icon) allows a group of toolpaths to be saved as a single template. As an example, the toolpaths may have all the settings used for Profiling and Pocketing operations for a particular type of job and material combination. These toolpaths settings can then be recalled simply by opening the template and selecting the appropriate vectors for each toolpath.

If toolpaths with the Vector Selection mode set to Automatic are saved as templates, these setting are saved with the template. When the template is re-opened and the toolpaths recalculated, they will automatically select all vectors which match the filters specified with the Vector Selector for that toolpath.

If you load a toolpath template which has toolpaths associated with layers which don't exist in the current file, the Missing Layers for Template dialog will be displayed. It lists all the missing layers and offers you the choice of having them created automatically, deleting toolpaths associated with missing layers or just loading the toolpaths as is.

Choosing to allow the dialog to automatically create the missing layers allows a toolpath template to be used to create 'standard' layers for machining operations and load the toolpaths ready to be calculated. All you then need to do is move vectors to the appropriate layers and recalculate all the toolpaths.

Choosing the Delete all toolpaths associated with missing layers option allows you to create a single template with many toolpaths and have the ones which aren't appropriate to the current job automatically deleted.

Create Merged Toolpath

When using the same tool for different types of toolpath (eg. Pocketing and Profiling) those toolpaths can be merged to create a single toolpath which performs the same cutting operations more efficiently.

The process of toolpath merging starts with the creation of two or more toolpaths which use the same tool. Once you have created the toolpaths you want to merge, click on the toolpath merge button, or select Toolpaths ► Merge Visible Toolpaths from the Main Menu.

The toolpath merging form will give you an overview of the toolpaths that you are about to merge.

Choosing Toolpaths to Merge

The toolpath merge tool will always try to merge all visible toolpaths. To toggle the visibility of the toolpaths click the corresponding check boxes for each toolpath in the toolpath list shown below the form. The toolpaths to be merged will appear in the box marked Toolpaths to be merged...

If fewer than two toolpaths are visible then the list of toolpaths to be merged will display a warning. If two toolpaths which use different tools are visible then the list of toolpaths to be merged will display a different warning explaining that only toolpaths with the same tool can be merged.

Ordering

The toolpath merge tool has a number of checkboxes which allow different orderings of the resulting merged toolpath. When the toolpaths are merged each of these ordering strategies is calculated and the quickest strategy chosen.

Merging by Part

When the Merge By Part check box is selected, the toolpath merge not only tries to optimize the whole toolpath, it also tries to group related geometry to cut together.

To see this in action consider the following example file, this contains two toolpaths: a pocket toolpath for pocketing inside the circles to the correct depth; and a profile cut out toolpath. Both of these toolpaths use the same tool.

Without merging, the Circles are all pocketed before profiling around each of the squares. Merging the toolpaths with the Merge By Part option checked ✓ will cut all of the pockets within a single square followed by the profile for this square and repeat this pattern for each circle-filled square:

Circular Pockets in Square Profiles

Merge By Part option unchecked:
The Squares profiled after all
the Circles have been pocketed.

Merge By Part option checked ✓:
Each Square is cut after its
circles have been pocketed.